Dynamic Boronate Ester Chemistry Facilitating 3D Printing Interlayer Adhesion and Modular 4D Printing of Polylactic Acid

Abstract 3D printing, such as fused deposition modeling (FDM), is an advanced 3D shaping technology, employing a layer‐by‐layer process to construct 3D objects. However, the weak interlayer bonding restricts the performance and functionality of FDM‐fabricated parts. Herein, boronate bond exchange is utilized to enhance interlayer mechanical strength and enable modular 4D printing of polylactic acid (PLA). Blending the dynamic system endows PLA with improved interlayer adhesion and welding capabilities. The blended filaments demonstrate excellent printability, with a 150% enhancement in Z‐axis interlayer strength, while nearly unchanged along the X‐axis. Moreover, this enhanced interlayer bonding facilitates the modular assembly of intricate structures, eliminating the need for traditional 3D‐printed supports. Combined with shape memory effects, diverse modular 4D printing possibilities are demonstrated. This strategy highlights the potential of dynamic covalent bonds in 3D printing, enhancing not only material performance but also intelligent designs.

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Publication Details

Journal
Advanced Functional Materials
Published
2025-04-24
DOI
https://doi.org/10.1002/adfm.202503682
Citations
11
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
Field-Weighted Citation Impact
7.51

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article

Dynamic Boronate Ester Chemistry Facilitating 3D Printing Interlayer Adhesion and Modular 4D Printing of Polylactic Acid

Wenjun Peng, Zizheng Fang, Jingjun Wu, Haiping Xia et al.
11 citations
Advanced Functional Materials
Additive Manufacturing and 3D Printing Technologies
7.51
article

Dynamic Boronate Ester Chemistry Facilitating 3D Printing Interlayer Adhesion and Modular 4D Printing of Polylactic Acid

Wenjun Peng, Zizheng Fang, Jingjun Wu, Haiping Xia, Xianming Zhang
article en
11 citations

Abstract

Abstract 3D printing, such as fused deposition modeling (FDM), is an advanced 3D shaping technology, employing a layer‐by‐layer process to construct 3D objects. However, the weak interlayer bonding restricts the performance and functionality of FDM‐fabricated parts. Herein, boronate bond exchange is utilized to enhance interlayer mechanical strength and enable modular 4D printing of polylactic acid (PLA). Blending the dynamic system endows PLA with improved interlayer adhesion and welding capabilities. The blended filaments demonstrate excellent printability, with a 150% enhancement in Z‐axis interlayer strength, while nearly unchanged along the X‐axis. Moreover, this enhanced interlayer bonding facilitates the modular assembly of intricate structures, eliminating the need for traditional 3D‐printed supports. Combined with shape memory effects, diverse modular 4D printing possibilities are demonstrated. This strategy highlights the potential of dynamic covalent bonds in 3D printing, enhancing not only material performance but also intelligent designs.

Advanced Functional MaterialsVol. 35(25)
Zhejiang Sci-Tech University (CN), State Key Laboratory of Chemical Engineering (CN), Zhejiang Institute of Modern Textile Industry (CN), Zhejiang University (CN)
National Natural Science Foundation of China, Zhejiang Sci-Tech University, National Key Research and Development Program of China
Openalex Percentile: Top 3%
Additive Manufacturing and 3D Printing Technologies
7.51
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