Enhanced Efficiency of Polycrystalline Silicon Solar Cells Using ZnO-Based Nanostructured Layers

In the context of the global energy transition, enhancing the efficiency of polycrystalline silicon-based solar cells remains a critical research priority. This study investigates the integration of ZnO-based nanostructured layers. ZnO and Al-doped ZnO nanoparticles, synthesized via hydrothermal methods and concentrated solar power (CSP) vapor condensation, exhibiting diverse morphologies—nanorods, spheres, and whisker structures—were deposited onto commercial solar cells using the spin coating technique. Structural, morphological, and spectroscopic analyses confirmed the formation of crystalline layers with high active surface areas and controlled morphology. Photovoltaic performance was assessed using a dedicated hardware–software system under real sunlight conditions. The results demonstrate a significant increase in energy efficiency, reaching up to 10.97%, compared with 1.51% for polycrystalline silicon cells without any supplementary layers. This improvement is attributed to enhanced light absorption, reduced carrier recombination, and more efficient charge transport, driven by nanoscale design and doping. This study underscores the importance of sustainable synthesis and morphological control in the development of high-performance and cost-effective solar technologies.