The effect of discontinuous injection on particle backflow in pneumatic conveying systems

Abstract Pneumatic conveying is used in many process industries to transport dry, granular, and powdered solids. The triboelectrification of particles during conveying causes particle agglomeration, spark discharges, and disruptions in particle flow, making particles move upstream against the fluid flow. The effect of frequency of particle injection on particle backflow is studied using CFD‐DEM simulations. Conveying flow in a square‐shaped duct with fluid frictional Reynold's number equal to 180, particle Stokes number equal to 8, and individual particle charge equal to 504 fC, is simulated with different particle injection frequencies. The proportion of particles moving upstream is found to increase as the delay period between injections increases, and the effect of the length of the injection period is minimal. Further, particles moving upstream are situated in low‐drag zones at the corners of the duct where the electrostatic force dominates. In conclusion, the delay period between discontinuous injections plays a major role in particle backflow. The findings of the article are important for industrial processes with discontinuous injection of particles with a risk of particle accumulation within the conveying boundary.