Electroadhesion Suction Cups

Suction cups are the light bulbs of robotics and automation. They are simple, reliable, yet energy-hungry, and require a bulky and noisy vacuum infrastructure. This work reports Electroadhesion (EA) Suction Cups: soft, silent, monolithic, electrically-driven grippers, with a power consumption of only 1.5 W, that can grasp flat and curved objects, with smooth or rough surfaces, holding payloads up to 1.5 kg. This performance is enabled by a deeper understanding of the contact mechanics of electroadhesion systems. A thin and soft membrane containing interdigitated electrodes zips onto the object driven by electrostatic forces, conforming to the object's shape and thus establishing large-area contact. The lifting force is transmitted to a robot arm through a small pillar connected at the center of the membrane. This design maximizes the peeling force and enables the formation of passive vacuum inside the conical chamber formed when the membrane stretches during lifting. Object release is obtained by turning off the voltage and optionally by opening a valve to quickly break the vacuum. EA suction cups address many shortcomings of widely used vacuum-driven grippers, offering a compact, fully electric, and energy-efficient solution that meets the needs for efficiency and portability in both industrial and service robotics.

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Publication Details

Journal
Advanced Materials
Published
2025-04-24
DOI
https://doi.org/10.1002/adma.202420231
Citations
5
Primary Topic
Advanced Sensor and Energy Harvesting Materials
Type
article
Field-Weighted Citation Impact
3.37

Funders

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article

Electroadhesion Suction Cups

Fabio Caruso, Herbert R. Shea, Vito Cacucciolo
5 citations
Advanced Materials
Advanced Sensor and Energy Harvesting Materials
3.37
article

Electroadhesion Suction Cups

Fabio Caruso, Herbert R. Shea, Vito Cacucciolo
article en
5 citations

Abstract

Suction cups are the light bulbs of robotics and automation. They are simple, reliable, yet energy-hungry, and require a bulky and noisy vacuum infrastructure. This work reports Electroadhesion (EA) Suction Cups: soft, silent, monolithic, electrically-driven grippers, with a power consumption of only 1.5 W, that can grasp flat and curved objects, with smooth or rough surfaces, holding payloads up to 1.5 kg. This performance is enabled by a deeper understanding of the contact mechanics of electroadhesion systems. A thin and soft membrane containing interdigitated electrodes zips onto the object driven by electrostatic forces, conforming to the object's shape and thus establishing large-area contact. The lifting force is transmitted to a robot arm through a small pillar connected at the center of the membrane. This design maximizes the peeling force and enables the formation of passive vacuum inside the conical chamber formed when the membrane stretches during lifting. Object release is obtained by turning off the voltage and optionally by opening a valve to quickly break the vacuum. EA suction cups address many shortcomings of widely used vacuum-driven grippers, offering a compact, fully electric, and energy-efficient solution that meets the needs for efficiency and portability in both industrial and service robotics.

Advanced MaterialsVol. 37(27)
École Polytechnique Fédérale de Lausanne (CH), Polytechnic University of Bari (IT)
HORIZON EUROPE Framework Programme
Industry, innovation and infrastructure
Openalex Percentile: Top 8%
Advanced Sensor and Energy Harvesting Materials
3.37
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