Rubbery Soft Polymer Electrolyte Membrane with a Nanomatrix Channel Prepared from Natural Rubber

Rubbery soft polymer electrolyte membranes (PEMs) prepared from naturally occurring products are in high demand for the fabrication of flexible fuel cells as a multipurpose energy source to achieve a carbon-neutral society. This work describes the preparation of a rubbery soft PEM from deproteinized natural rubber (DPNR) by grafting-copolymerizing ethyl <i>p</i>-styrenesulfonate (SSEt) onto the surface of rubber particles in the latex stage, followed by hydrolysis with NaOH and cast film formation to construct a nanomatrix channel. The resulting rubbery soft PEM, a graft copolymer of DPNR and poly(<i>p</i>-styrenesulfonic acid) (DPNR-<i>graft</i>-PSS), is characterized by ¹H NMR spectroscopy, transmission electron microscopy (TEM), impedance analysis, and tensile testing. The hydrophobic rubber particles with a diameter of about 1 μm are well dispersed in the continuous nanochannel of hydrophilic poly(<i>p</i>-styrenesulfonic acid) with a thickness of about 10 nm that possesses a high proton conductivity, owing to an efficient proton transportation, which is beneficial for polymer electrolyte fuel cells. σ* is the proton conductivity per unit equivalent of sulfonic acid, which is distinguished from the proton conductivity, σ. The value of σ* for the DPNR-<i>graft</i>-PSS prepared with 1.0 mol/kg-rubber of SSEt is 2.6 (S/cm)/meq, which is approximately 1.4 times higher than that of the perfluorosulfonic acid membrane Nafion117, whereas its σ is lower. The apparent activation energy of DPNR-<i>graft</i>-PSS (3.2 kJ/mol) is lower than that of Nafion117, and its stress at break (6.9 MPa) is higher than that of DPNR. The high σ*, low apparent activation energy, and outstanding tensile strength of DPNR-<i>graft</i>-PSS can be attributed to the formation of the nanomatrix channel.