Smart Food Packaging Films Based on a Poly(lactic acid), Nanomaterials, and a pH Sensitive Dye

Smart packaging materials (SPMs) combine the properties of intelligent and active packaging into a single system, enabling for the monitoring of the packaged product while enhancing its desired conditions. In this study, poly(lactic acid) (PLA) was used as the base polymer and functionalized with in situ synthesized gold nanoparticles (AuNPs) and methyl red (MR) as a pH-sensitive dye. Various additives, including poly(amic) acid (PAA), bromothymol blue (BB), 5-aminosalicylic acid (5AS), glutaraldehyde (GA), and silver and gold nanoparticles (AgNPs, Au NPs), were tested to optimize the SPMs. To evaluate their performance, the synthesized SPMs were characterized using UV-Vis spectroscopy, IR spectroscopy, SEM, microbiological assays, and mechanical tests. Our results revealed that PLA films containing AuNPs and MR exhibited excellent mechanical, chemical, and antimicrobial properties, making them highly suitable for smart packaging applications. In contrast, the addition of PAA disrupted film formation, while AgNPs and blueberry extracts increased the brittleness of the films, thereby limiting their practical use. Furthermore, BB was found to inhibit the in situ synthesis of AuNPs. A real-world application study demonstrated that cheddar cheese wrapped in the optimized PLA films remained unspoiled after 12 months of refrigeration. IR spectroscopy confirmed that no film components migrated into the cheese during the storage period. GA was identified as a critical component for maintaining the structural integrity of the films over the 12-month storage period. This is the first study to report on the development of PLA-based SPMs that incorporate AuNPs, MR, and GA, offering a promising solution for sustainable and intelligent food packaging.