Simulation of natural convection heat transfer in dielectric liquids for single-phase immersion cooling rack server

• First transient comparison of FC-40, EC-130, and mineral oil in natural convection. • EC-130 outperformed others, absorbing 7.9% more heat than mineral oil in 10 min. • FC-40 excelled in convection-dominated regions; EC-130 in conduction-dominated zones. • Mineral oil yielded 13–16% higher temperatures due to its elevated viscosity. • Study aids SPIC optimization by linking fluid properties to component-level performance. The growing energy demands of data centers necessitate innovative cooling solutions to reduce environmental impact. This study addresses the critical challenge of optimizing single-phase immersion cooling (SPIC) by evaluating three dielectric liquids (FC-40, EC-130, and mineral oil) under natural convection—a gap in existing literature, which predominantly focuses on steady-state, pump-driven systems. A time-dependent computational fluid dynamics (CFD) analysis was conducted using a 3D model of an Intel® Server System M50FCP1UR, simulating heat dissipation over 10 min under an 883 W thermal load. Results demonstrate mineral oil’s inferior performance, yielding component temperatures 13–16 % higher than FC-40/EC-130 due to its elevated viscosity. Both FC-40 and EC-130 maintained CPU temperatures below the 95 °C safety threshold, with FC-40 excelling in high-velocity regions (peak velocity: 0.062 m/s) dominated by convection, while EC-130 outperformed in low-velocity zones reliant on conduction. Quantitative analysis revealed that EC-130 absorbed 7.9 % more heat than mineral oil, and 0.2 % more than FC-40 over the 10-minute simulation, demonstrating superior overall heat dissipation. This work provides the first direct comparison of these fluids in transient natural convection, revealing that fluid selection hinges on component-level thermal profiles. These findings enable data center operators to tailor SPIC systems for energy efficiency without compromising safety.

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Publication Details

Journal
Applied Thermal Engineering
Published
2025-04-22
DOI
https://doi.org/10.1016/j.applthermaleng.2025.126595
Citations
12
Primary Topic
Heat Transfer and Boiling Studies
Type
article
Field-Weighted Citation Impact
8.56
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article

Simulation of natural convection heat transfer in dielectric liquids for single-phase immersion cooling rack server

Dimitrios N. Korres, Christos Tzivanidis, Aggelos Vagiakis
12 citations
Applied Thermal Engineering
Heat Transfer and Boiling Studies
8.56
article

Simulation of natural convection heat transfer in dielectric liquids for single-phase immersion cooling rack server

Dimitrios N. Korres, Christos Tzivanidis, Aggelos Vagiakis
article en
12 citations

Abstract

• First transient comparison of FC-40, EC-130, and mineral oil in natural convection. • EC-130 outperformed others, absorbing 7.9% more heat than mineral oil in 10 min. • FC-40 excelled in convection-dominated regions; EC-130 in conduction-dominated zones. • Mineral oil yielded 13–16% higher temperatures due to its elevated viscosity. • Study aids SPIC optimization by linking fluid properties to component-level performance. The growing energy demands of data centers necessitate innovative cooling solutions to reduce environmental impact. This study addresses the critical challenge of optimizing single-phase immersion cooling (SPIC) by evaluating three dielectric liquids (FC-40, EC-130, and mineral oil) under natural convection—a gap in existing literature, which predominantly focuses on steady-state, pump-driven systems. A time-dependent computational fluid dynamics (CFD) analysis was conducted using a 3D model of an Intel® Server System M50FCP1UR, simulating heat dissipation over 10 min under an 883 W thermal load. Results demonstrate mineral oil’s inferior performance, yielding component temperatures 13–16 % higher than FC-40/EC-130 due to its elevated viscosity. Both FC-40 and EC-130 maintained CPU temperatures below the 95 °C safety threshold, with FC-40 excelling in high-velocity regions (peak velocity: 0.062 m/s) dominated by convection, while EC-130 outperformed in low-velocity zones reliant on conduction. Quantitative analysis revealed that EC-130 absorbed 7.9 % more heat than mineral oil, and 0.2 % more than FC-40 over the 10-minute simulation, demonstrating superior overall heat dissipation. This work provides the first direct comparison of these fluids in transient natural convection, revealing that fluid selection hinges on component-level thermal profiles. These findings enable data center operators to tailor SPIC systems for energy efficiency without compromising safety.

Applied Thermal EngineeringVol. 274
National Technical University of Athens (GR)
Affordable and clean energy
Openalex Percentile: Top 2%
Heat Transfer and Boiling Studies
8.56
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