Strengthening Mechanism of High-Temperature Compression Properties of High Nb–TiAl Alloy by Laser-Directed Energy Deposition

High Nb-TiAl alloy components fabricated by laser-directed energy deposition (LDED) exhibit promising applications in aerospace and other high-temperature (HT) fields. It is essential to elucidate the microstructure evolution under HT and high-pressure conditions. In this study, we systematically investigated the room temperature (RT) and HT compression properties of the alloy under various processing parameters, revealing the microstructure evolution during compression. A reduction in laser power (P) decreases the proportion of columnar dendrites while increasing the proportion of epitaxial dendrites, thereby facilitating the transformation of columnar dendrites into equiaxed dendrites. Additionally, lowering the P reduces the size of the α2 + γ lamellar colony (LC) and refines the microstructure of the alloy. The ultimate compressive strength (UCS) of the alloy at RT increased from 1065.5 ± 255.5 MPa at 750 W to 1240.1 ± 104.7 MPa at 450 W. The RT compression fracture is primarily characterized by cleavage surfaces and cleavage steps. The strain rate exhibits a negative correlation with the HT UCS of the alloy. Under conditions of 40% engineering strain, the UCS of the alloy at 900 °C rises from 890.7 ± 98.1 MPa at a strain rate of 0.5 mm/min to 1260.8 ± 91.0 MPa at 5 mm/min. Dislocation and stacking faults can easily occur during the compression process at RT, while dislocations and dynamic recrystallization are more prevalent during compression at 900 °C. Samples subjected to higher strain rates exhibit a lower number of dynamically recrystallized grains, resulting in a higher UCS.