Modernizing Small and Medium-Sized Enterprises: A Lean Audit Model for Digital Integration

This study proposes an audit model to modernize artisanal manufacturing companies and facilitate their transition to Industry 4.0. Based on Lean Manufacturing, Lean Thinking, and Lean Management principles, the model enhances operational efficiency and competitiveness while considering the resource constraints of Small and Medium-Sized Enterprises (SMEs). It provides a structured approach to identifying key improvement areas and guiding digital transformation. The research follows a four-phase methodology: (1) a company assessment questionnaire to diagnose the current state, (2) a method matrix to analyze improvement strategies, (3) a dimension map to structure key transformation areas, and (4) prioritization of improvement dimensions to define a tailored action plan. A case study in an SME validated its applicability. Findings show that the model helps identify critical improvement factors and implement targeted Lean interventions, enhancing Industry 4.0 readiness. It enables a progressive adoption of digital enablers while optimizing traditional manufacturing processes. The originality of this study lies in its integrated auditing framework, structured around four dimensions and twelve key factors. It introduces a 48-question assessment tool, methods matrices, and prioritization mechanisms. Additionally, it defines four strategic development stages—Readiness, Start-up, In-transition, and Advanced—providing a roadmap for continuous improvement in SMEs.

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Publication Details

Journal
Systems
Published
2025-04-21
DOI
https://doi.org/10.3390/systems13040304
Citations
4
Primary Topic
Digital Transformation in Industry
Type
article
Field-Weighted Citation Impact
3.73

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article

Modernizing Small and Medium-Sized Enterprises: A Lean Audit Model for Digital Integration

Juan Ramón Lama-Ruiz, María Jesús Ávila-Gutiérrez, Antonio Córdoba Roldán, Pablo Morato-Huerta
4 citations
Systems
Digital Transformation in Industry
3.73
article

Modernizing Small and Medium-Sized Enterprises: A Lean Audit Model for Digital Integration

Juan Ramón Lama-Ruiz, María Jesús Ávila-Gutiérrez, Antonio Córdoba Roldán, Pablo Morato-Huerta
article en
4 citations

Abstract

This study proposes an audit model to modernize artisanal manufacturing companies and facilitate their transition to Industry 4.0. Based on Lean Manufacturing, Lean Thinking, and Lean Management principles, the model enhances operational efficiency and competitiveness while considering the resource constraints of Small and Medium-Sized Enterprises (SMEs). It provides a structured approach to identifying key improvement areas and guiding digital transformation. The research follows a four-phase methodology: (1) a company assessment questionnaire to diagnose the current state, (2) a method matrix to analyze improvement strategies, (3) a dimension map to structure key transformation areas, and (4) prioritization of improvement dimensions to define a tailored action plan. A case study in an SME validated its applicability. Findings show that the model helps identify critical improvement factors and implement targeted Lean interventions, enhancing Industry 4.0 readiness. It enables a progressive adoption of digital enablers while optimizing traditional manufacturing processes. The originality of this study lies in its integrated auditing framework, structured around four dimensions and twelve key factors. It introduces a 48-question assessment tool, methods matrices, and prioritization mechanisms. Additionally, it defines four strategic development stages—Readiness, Start-up, In-transition, and Advanced—providing a roadmap for continuous improvement in SMEs.

SystemsVol. 13(4)
Universidad de Sevilla (ES)
Universidad de Sevilla
Openalex Percentile: Top 7%
Digital Transformation in Industry
3.73
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Modernizing Small and Medium-Sized Enterprises: A Lean Audit Model for Digital Integration — Juan Ramón Lama-Ruiz, María Jesús Ávila-Gutiérrez, et al. · Systems (2025) | TGRS Research Map | TGRS