SAG Mill Grinding Media Stress Evaluation—A DEM Approach

The volatility of commodity prices has obligated primary metal producers to continuously seek ways of cutting costs in mineral processing units. Improving the wear characteristics and reducing the probability of grinding media fracture can potentially reduce production costs. Characterisation of the impact-loading environment and stress induced into the grinding media in SAG mills aids manufacturers in developing grinding media with superior mechanical properties. Such grinding media development emanates from a firm understanding of the SAG process supported by computer modelling tools and well-established engineering designs. The discrete element method (DEM) is a numerical technique for evaluating collision behaviour in particulate systems. This paper discusses the application of the DEM to estimate survivability and stress, induced into grinding media in a SAG mill.