Study on the Charge Structure Optimization for Coal–Rock Mixed Blasting and Separate Mining in Open-Pit Mine with High Benches

This study systematically analyzes the influence of the charge length-to-diameter ratio and stemming length on the radius and volume of blasting craters in coal and rock blasting crater tests to effectively address the challenge of achieving coal–rock separation in mixed blasting construction. In addition, it examines the energy distribution mechanism of blasting fragmentation and establishes characteristic equations for coal and rock blasting craters. Numerical simulations and blasting tests are conducted to investigate the casting effect of rock benches and the fragmentation characteristics of coal and rock benches under different charge structures. The results indicate that when the ratio of charge length to stemming length exceeds 0.91 and 0.74 for the coal and rock benches, respectively, the utilization rate of explosive energy for rock fragmentation gradually surpasses that for rock throwing. The charging structure is identified as a key factor in achieving coal–rock mixed blasting and separation mining. The explosive energy is effectively utilized with a bottom interval length of 2 m for rock benches and a stemming length ranging from 2.5 to 3 m for coal seams. This configuration raises the connectivity of rock damage cracks, improves the distribution of tensile cracks at the top of the coal seam, and prevents bulging or coal–rock interactions (blasting mixing) at the coal–rock interface. The findings demonstrate that the optimized charging structure effectively achieves separate mining in coal–rock mixed blasting, fulfilling the requirement of avoiding coal–rock mixing during blasting. The research provides valuable mining strategies and technical experience for achieving separate mining in coal–rock mixed blasting in open-pit coal mines and improving the recovery of thin coal seams.

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Publication Details

Journal
Applied Sciences
Published
2025-04-19
DOI
https://doi.org/10.3390/app15084521
Primary Topic
Geomechanics and Mining Engineering
Type
article
Field-Weighted Citation Impact
0.00

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article

Study on the Charge Structure Optimization for Coal–Rock Mixed Blasting and Separate Mining in Open-Pit Mine with High Benches

Yanyu Liu, Shijie Bao, Honglu Fei, Jian Guo et al.
Applied Sciences
Geomechanics and Mining Engineering
article

Study on the Charge Structure Optimization for Coal–Rock Mixed Blasting and Separate Mining in Open-Pit Mine with High Benches

Yanyu Liu, Shijie Bao, Honglu Fei, Jian Guo, Yu Yan, Anquan Jiang
article en

Abstract

This study systematically analyzes the influence of the charge length-to-diameter ratio and stemming length on the radius and volume of blasting craters in coal and rock blasting crater tests to effectively address the challenge of achieving coal–rock separation in mixed blasting construction. In addition, it examines the energy distribution mechanism of blasting fragmentation and establishes characteristic equations for coal and rock blasting craters. Numerical simulations and blasting tests are conducted to investigate the casting effect of rock benches and the fragmentation characteristics of coal and rock benches under different charge structures. The results indicate that when the ratio of charge length to stemming length exceeds 0.91 and 0.74 for the coal and rock benches, respectively, the utilization rate of explosive energy for rock fragmentation gradually surpasses that for rock throwing. The charging structure is identified as a key factor in achieving coal–rock mixed blasting and separation mining. The explosive energy is effectively utilized with a bottom interval length of 2 m for rock benches and a stemming length ranging from 2.5 to 3 m for coal seams. This configuration raises the connectivity of rock damage cracks, improves the distribution of tensile cracks at the top of the coal seam, and prevents bulging or coal–rock interactions (blasting mixing) at the coal–rock interface. The findings demonstrate that the optimized charging structure effectively achieves separate mining in coal–rock mixed blasting, fulfilling the requirement of avoiding coal–rock mixing during blasting. The research provides valuable mining strategies and technical experience for achieving separate mining in coal–rock mixed blasting in open-pit coal mines and improving the recovery of thin coal seams.

Applied SciencesVol. 15(8)
Liaoning Technical University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 91%
Geomechanics and Mining Engineering
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