Data Acquisition and Monitoring System Through Existing Communication Network

Abstract Data collection and analysis is vital for evaluating the performance of any equipment or system. Though the methodology of collection, transmission, storage and retrieval varies in different scenarios, the basic components of the set-up remain the same. The Data Acquisition and Monitoring System evolved from the need for remote monitoring of facilities that did not have an independent reliable infrastructure to implement a full-fledged SCADA system. Back when IT infrastructure was prioritized for business communications within the limited bandwidth allocated, collection and transmission of process data through the available network infrastructure was a challenge. More so when there are concerns regarding the confidentiality of data being collected and transmitted. Individual facilities were provided with local instrumentation and controls for reliable operations. With the growing production rates, the focus generally goes for improving the processing facilities rather than reading, reporting or recording. Instead of an independent dedicated network for Supervisory Control and Data Acquisition system that mandate a huge infrastructural cost and dedicated skilled personnel, a pilot project was initiated with a minimum budget to test data transfer through existing communication network. Field transmitters were installed on Wellheads, Risers and Manifolds and Remote Terminal Units were provided to collect data from two platforms and to facilitate data transfer to the servers through existing microwave communication network with minimum field instrumentation. Considering bandwidth limitations and priority for business communications, servers in redundant configuration were placed strategically to ensure continuous data gathering. Pilot project was successful in providing reliable data and trends with minimum disruptions. Augmentation of DAMS network was envisioned to implement Digital Oil Field for monitoring multiple assets in real time. Implementation of Digital Oil Field continued with the addition of new field instrumentation and RTUs followed by server upgrades and integration of PLC based platform control systems to add four major producing platforms to the Data Acquisition and Monitoring System through existing microwave communication network. Upon successful commissioning, it was possible to gather data from various wellheads, process equipment and other independent meters for remote real time monitoring and analysis through user friendly HMI screens and customized dashboards to manage multiple assets effectively, improving performance evaluation, safety and reliability of operations.