The influence of temperature, H2O, and NO2 on corrosion in CO2 transportation pipelines

The expansion of Carbon Capture, Utilization, and Storage (CCUS) highlights the growing need for carbon dioxide (CO 2 ) pipeline transportation. While pure CO 2 is non-corrosive, impurities such as H 2 O and NO 2 create a corrosive environment that risks pipeline integrity. This study investigates how H 2 O and NO 2 concentrations, along with temperature, influence corrosion under CO 2 pipeline conditions. The investigation was performed in an autoclave setup emulating a linear velocity of 0.96 m/s at 100 bar and temperatures of 5 ∘ C and 25 ∘ C, testing X52 and GR70, and a more corrosion-resistant 9Cr alloy. The results indicated that the presence of NO 2 elevated the corrosion rate compared to scenarios without. Low H 2 O concentration led to a corrosion rate of up to five times higher at 5 ∘ C, compared to at 25 ∘ C, in the presence of NO 2 . Low to moderate corrosion was observed for the carbon steels without NO 2 and with 70 ppmv H 2 O at both temperatures. Reducing the H 2 O concentration below 70 ppmv and removing NO 2 , while SO 2 and O 2 are present, will only result in low to moderate corrosion in the carbon steel CO 2 pipeline. The corrosion rate for X52 and GR70 was 0.065 mm/y and 0.016 mm/y higher or 5 and 3 times greater, respectively, at 5 ∘ C compared to 25 ∘ C. The study concludes that H 2 O should be maintained below 70 ppmv and NO 2 should be eliminated to prevent severe corrosion. Emphasizing the importance of CO 2 specification compliance and the need for further research into CO 2 compositions that align with the specifications.

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Publication Details

Journal
Process Safety and Environmental Protection
Published
2025-04-18
DOI
https://doi.org/10.1016/j.psep.2025.107190
Citations
9
Primary Topic
Corrosion Behavior and Inhibition
Type
article
Field-Weighted Citation Impact
4.66

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article

The influence of temperature, H2O, and NO2 on corrosion in CO2 transportation pipelines

Dennis Severin Hansen, Kenneth René Simonsen, Simon Pedersen, Jannik Goebel
9 citations
Process Safety and Environmental Protection
Corrosion Behavior and Inhibition
4.66
article

The influence of temperature, H2O, and NO2 on corrosion in CO2 transportation pipelines

Dennis Severin Hansen, Kenneth René Simonsen, Simon Pedersen, Jannik Goebel
article en
9 citations

Abstract

The expansion of Carbon Capture, Utilization, and Storage (CCUS) highlights the growing need for carbon dioxide (CO 2 ) pipeline transportation. While pure CO 2 is non-corrosive, impurities such as H 2 O and NO 2 create a corrosive environment that risks pipeline integrity. This study investigates how H 2 O and NO 2 concentrations, along with temperature, influence corrosion under CO 2 pipeline conditions. The investigation was performed in an autoclave setup emulating a linear velocity of 0.96 m/s at 100 bar and temperatures of 5 ∘ C and 25 ∘ C, testing X52 and GR70, and a more corrosion-resistant 9Cr alloy. The results indicated that the presence of NO 2 elevated the corrosion rate compared to scenarios without. Low H 2 O concentration led to a corrosion rate of up to five times higher at 5 ∘ C, compared to at 25 ∘ C, in the presence of NO 2 . Low to moderate corrosion was observed for the carbon steels without NO 2 and with 70 ppmv H 2 O at both temperatures. Reducing the H 2 O concentration below 70 ppmv and removing NO 2 , while SO 2 and O 2 are present, will only result in low to moderate corrosion in the carbon steel CO 2 pipeline. The corrosion rate for X52 and GR70 was 0.065 mm/y and 0.016 mm/y higher or 5 and 3 times greater, respectively, at 5 ∘ C compared to 25 ∘ C. The study concludes that H 2 O should be maintained below 70 ppmv and NO 2 should be eliminated to prevent severe corrosion. Emphasizing the importance of CO 2 specification compliance and the need for further research into CO 2 compositions that align with the specifications.

Process Safety and Environmental ProtectionVol. 198
Devon Energy (United States) (US), Aalborg University (DK)
Innovationsfonden, Innotech Alberta
Openalex Percentile: Top 5%
Corrosion Behavior and Inhibition
4.66
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