Effective and High-Performance MgFe2O4/Mg-MOF Composite for Direct Methanol Fuel Cells

The development of efficient and sustainable electrocatalysts for optimizing methanol oxidation reactions (MORs) in direct methanol fuel cells (DMFCs) is crucial for the innovation of clean electrode energy technologies. This study highlights the synthesis and characterization of magnesium ferrite (MgFe2O4) and magnesium-based metal–organic framework (Mg-MOF) composites, utilizing cost-effective and scalable methods such as co-precipitation and ultrasound-assisted synthesis. The composite material, prepared in a 1:1 ratio, demonstrated enhanced catalytic performance due to the synergistic integration of MgFe2O4 and Mg-MOF. Comprehensive structural and morphological analyses, including X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), the Brunauer–Emmett–Teller (BET) technique, and X-ray photoelectron spectroscopy (XPS), confirmed the successful formation of the composite. Also, the modification of magnetic properties, particularly the values of coercive force (Hc), led to a significant enhancement in electrical and catalytic performance. The material exhibited mesoporous characteristics and an improved surface area. Electrochemical evaluations revealed superior MOR activity for the composite electrode, achieving a current density of 31.5 mA∙cm−2 at 1 M methanol with an onset potential of 0.34 V versus Ag/AgCl, measured at a scan rate of 100 mV/s. Remarkably, the composite electrode showed a 75% improvement in current density compared to its components. Additionally, the composite exhibited a low overpotential of 350 mV and favorable Tafel slopes of 22.54 and 4.27 mV∙dec−1 at high and low potentials, respectively, confirming rapid methanol oxidation kinetics on this electrode. It also demonstrated excellent stability, retaining 97.4% of its current density after 1 h. Electrochemical impedance spectroscopy (EIS) further revealed a reduced charge transfer resistance of 9.26 Ω, indicating enhanced conductivity and catalytic efficiency. These findings underscore the potential of MgFe2O4/Mg-MOF composites as cost-effective and high-performance anode materials for DMFCs, paving the way for sustainable energy solutions.