The effectiveness of digital twin in reducing downtime in the manufacturing industry: A literature analysis

The Digital Twin is an innovative technology that significantly enhances operational efficiency and production in the industrial sector. This research seeks to examine the role of Digital Twin in mitigating both scheduled and unscheduled downtime, along with the technical and non-technical elements that affect its implementation efficacy. Literature review revealed that Digital Twin facilitates real-time monitoring, precise data analysis, and enhanced process modelling, all of which aid in minimising downtime. Moreover, elements such as system integration, data quality, organisational culture, and managerial support are essential for the successful application of this technology. The research findings indicate that appropriate investment in technological infrastructure and the formulation of management strategies that foster innovation enable organisations to optimise the advantages of Digital Twin. Companies are advised to enhance employee engagement and cultivate a collaborative work environment to attain sustained competitive advantage in the context of Industry 4.0.

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Publication Details

Journal
International Journal of Mechanical Computational and Manufacturing Research
Published
2025-02-28
DOI
https://doi.org/10.35335/computational.v13i4.206
Primary Topic
Digital Transformation in Industry
Type
article
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article

The effectiveness of digital twin in reducing downtime in the manufacturing industry: A literature analysis

Pipiet Mutiara Tri. S, Faiq Nurraihan
International Journal of Mechanical Computational and Manufacturing Research
Digital Transformation in Industry
article

The effectiveness of digital twin in reducing downtime in the manufacturing industry: A literature analysis

Pipiet Mutiara Tri. S, Faiq Nurraihan
article en

Abstract

The Digital Twin is an innovative technology that significantly enhances operational efficiency and production in the industrial sector. This research seeks to examine the role of Digital Twin in mitigating both scheduled and unscheduled downtime, along with the technical and non-technical elements that affect its implementation efficacy. Literature review revealed that Digital Twin facilitates real-time monitoring, precise data analysis, and enhanced process modelling, all of which aid in minimising downtime. Moreover, elements such as system integration, data quality, organisational culture, and managerial support are essential for the successful application of this technology. The research findings indicate that appropriate investment in technological infrastructure and the formulation of management strategies that foster innovation enable organisations to optimise the advantages of Digital Twin. Companies are advised to enhance employee engagement and cultivate a collaborative work environment to attain sustained competitive advantage in the context of Industry 4.0.

International Journal of Mechanical Computational and Manufacturing ResearchVol. 13(4)
Universitas Teknologi Nusantara (ID)
Openalex Percentile: Top 90%
Digital Transformation in Industry
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The effectiveness of digital twin in reducing downtime in the manufacturing industry: A literature analysis — Pipiet Mutiara Tri. S, Faiq Nurraihan · International Journal of Mechanical Computational and Manufacturing Research (2025) | TGRS Research Map | TGRS