Connectors, Connectors, Connectors: Aren't They All the Same?

Using a connector not rated for the application and improper installation is a cause of power interruption in industrial and commercial facilities. This paper will provide a primer for proper selection and installation practices to improve electrical distribution system reliability and performance. The goal of any electrical system is to perform functionally for the life of the system. This paper will review the types and technical characteristics of electrical connectors that are used for distinct functions within the overall electrical system, such as grounding, bonding, and power connections. Environmental considerations such as direct burial, wet locations, and sunlight resistance will be addressed. New connector applications such as line side of the service ratings will be introduced. The paper will also address the characteristics of connectors and installation practices for applications over 1000 Volts. Connector installation information, such as torque requirements, finely stranded conductor impacts, hole spacing guides per National Electrical Manufacturers Association (NEMA) standard, voltage limitations and temperature rating ampacity impacts will be outlined.

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Publication Details

Journal
IEEE Transactions on Industry Applications
Published
2025-04-16
DOI
https://doi.org/10.1109/tia.2025.3561765
Primary Topic
Engineering and Test Systems
Type
article
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article

Connectors, Connectors, Connectors: Aren't They All the Same?

Daleep Mohla, Lee Herron, Mark R. Hilbert, Greg Steinman
IEEE Transactions on Industry Applications
Engineering and Test Systems
article

Connectors, Connectors, Connectors: Aren't They All the Same?

Daleep Mohla, Lee Herron, Mark R. Hilbert, Greg Steinman
article en

Abstract

Using a connector not rated for the application and improper installation is a cause of power interruption in industrial and commercial facilities. This paper will provide a primer for proper selection and installation practices to improve electrical distribution system reliability and performance. The goal of any electrical system is to perform functionally for the life of the system. This paper will review the types and technical characteristics of electrical connectors that are used for distinct functions within the overall electrical system, such as grounding, bonding, and power connections. Environmental considerations such as direct burial, wet locations, and sunlight resistance will be addressed. New connector applications such as line side of the service ratings will be introduced. The paper will also address the characteristics of connectors and installation practices for applications over 1000 Volts. Connector installation information, such as torque requirements, finely stranded conductor impacts, hole spacing guides per National Electrical Manufacturers Association (NEMA) standard, voltage limitations and temperature rating ampacity impacts will be outlined.

IEEE Transactions on Industry ApplicationsVol. 61(5)
Abbott (United Kingdom) (GB), Hubbell (United States) (US), Hilbert College (US)
Affordable and clean energy
Openalex Percentile: Top 92%
Engineering and Test Systems
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Connectors, Connectors, Connectors: Aren't They All the Same? — Daleep Mohla, Lee Herron, et al. · IEEE Transactions on Industry Applications (2025) | TGRS Research Map | TGRS