An Overview of Starch-Based Materials for Sustainable Food Packaging: Recent Advances, Limitations, and Perspectives

As the global plastic pollution crisis intensifies, the development of sustainable food packaging materials has become a priority. Starch-based films present a viable, biodegradable alternative to petroleum-derived plastics but face challenges such as poor moisture resistance and mechanical fragility. This review comprehensively examines state-of-the-art advancements in starch-based packaging, including polymer modifications, bio-nanocomposite incorporation, and innovative processing techniques that enhance functionality. Furthermore, the role of advanced analytical tools in elucidating the structure–performance relationships of starch films is highlighted. In particular, we provide an in-depth exploration of advanced characterization techniques, not only to assess starch-based food packaging but also to monitor starch retrogradation, including Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), nuclear magnetic resonance (NMR), and iodine binding (Blue Value). We also explore cutting-edge developments in active and intelligent packaging, where starch films are functionalized with bioactive compounds for antimicrobial protection and freshness monitoring. While substantial progress has been made, critical challenges remain in upscaling these technologies for industrial production. This review provides a roadmap for future research and the industrial adoption of starch-derived packaging solutions.