Experimental Study on the Hydraulic Characteristics and Shape Optimization of Ship Lock Water Conveyance Systems

To enhance the passing capacity of the Bailongtan Ship Lock on the Hongshui River, this study focused on the design scheme of its water conveyance system reconstruction and expansion project. A three-dimensional mathematical model meeting the experimental accuracy requirements was established based on the RNG k-ε turbulence model and the Volume of Fluid (VOF) free-surface tracking method. A 1:30 scale ship lock water conveyance system physical model was built and used the independently developed system for hydraulic test monitoring, acquisition, and control. Experimental research on the hydraulic characteristics and shape optimization of the water conveyance system was carried out. The experimental results show that, under the condition of a maximum head difference of 16.0 m between the upstream and downstream of the ship lock, in the design scheme, the flow in the corridor after the filling valve fails to diffuse adequately, forming a high-velocity zone and a significant pressure difference between the inner and outer sides, which poses an operational risk. By optimizing the shape of the corridor after the valve (deepening the bottom end by 2.0 m and adjusting the turning angle from 75° to 70°), the range of the high-velocity zone can be shortened from 3.0 m to 1.5 m. The pressure difference between the inner and outer sides of the corridor at the horizontal turning section is reduced by 19.2% from 5.35 m to 4.32 m of the pressure head at the moment of maximum flow rate, and the velocity in the horizontal section is less than 15 m/s. Physical model tests confirmed these improvements, with mooring forces within safety limits (longitudinal ≤ 32 kN, transverse ≤ 16 kN). The research findings indicate that integrating numerical simulation with physical model testing can effectively mitigate risks in the original design of the ship lock water conveyance system. This approach notably enhances the reliability and safety of the design scheme, as demonstrated by the significant reduction in high-velocity zones and pressure differentials. Moreover, it offers a robust scientific basis and practical technical reference for in-depth hydraulic research and targeted optimization of ship lock water conveyance systems.