Increasing the Classification Achievement of Steel Surface Defects by Applying a Specific Deep Strategy and a New Image Processing Approach

Defect detection is still challenging to apply in reality because the goal of the entire classification assignment is to identify the exact type and location of every problem in an image. Since defect detection is a task that includes location and categorization, it is difficult to take both accuracy factors into account when designing related solutions. Flaw detection deployment requires a unique detection dataset that is accurately annotated. Producing steel free of flaws is crucial, particularly in large production systems. Thus, in this study, we proposed a novel deep learning-based flaw detection system with an industrial focus on automated steel surface defect identification. To create processed images from raw steel surface images, a novel method was applied. A new deep learning model called the Parallel Attention–Residual CNN (PARC) model was constructed to extract deep features concurrently by training residual structures and attention. The Iterative Neighborhood Component Analysis (INCA) technique was chosen for distinguishing features to lower the computational cost. The classification assessed the SVM method using a convincing dataset (Severstal: Steel Defect Detection). The accuracy in both the binary and multi-class classification tests was above 90%. Moreover, using the same dataset, the suggested model was contrasted with pre-existing models.

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Publication Details

Journal
Applied Sciences
Published
2025-04-11
DOI
https://doi.org/10.3390/app15084255
Citations
1
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
1.24
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article

Increasing the Classification Achievement of Steel Surface Defects by Applying a Specific Deep Strategy and a New Image Processing Approach

Koray Şener Parlak, Fatih Demir
1 citations
Applied Sciences
Industrial Vision Systems and Defect Detection
1.24
article

Increasing the Classification Achievement of Steel Surface Defects by Applying a Specific Deep Strategy and a New Image Processing Approach

Koray Şener Parlak, Fatih Demir
article en
1 citations

Abstract

Defect detection is still challenging to apply in reality because the goal of the entire classification assignment is to identify the exact type and location of every problem in an image. Since defect detection is a task that includes location and categorization, it is difficult to take both accuracy factors into account when designing related solutions. Flaw detection deployment requires a unique detection dataset that is accurately annotated. Producing steel free of flaws is crucial, particularly in large production systems. Thus, in this study, we proposed a novel deep learning-based flaw detection system with an industrial focus on automated steel surface defect identification. To create processed images from raw steel surface images, a novel method was applied. A new deep learning model called the Parallel Attention–Residual CNN (PARC) model was constructed to extract deep features concurrently by training residual structures and attention. The Iterative Neighborhood Component Analysis (INCA) technique was chosen for distinguishing features to lower the computational cost. The classification assessed the SVM method using a convincing dataset (Severstal: Steel Defect Detection). The accuracy in both the binary and multi-class classification tests was above 90%. Moreover, using the same dataset, the suggested model was contrasted with pre-existing models.

Applied SciencesVol. 15(8)
Fırat University (TR)
Openalex Percentile: Top 21%
Industrial Vision Systems and Defect Detection
1.24
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Increasing the Classification Achievement of Steel Surface Defects by Applying a Specific Deep Strategy and a New Image Processing Approach — Koray Şener Parlak, Fatih Demir · Applied Sciences (2025) | TGRS Research Map | TGRS