Ultrasound Reconstruction Tomography Using Neural Networks Trained with Simulated Data: A Case of Theoretical Gradient Damage in Concrete

Gradient damage processes in cementitious materials are generally produced by chemical and/or physical processes that travel from outside to inside. Depending on the type of damage, it can cause different effects such as decreased porosity, cracking, or steel corrosion in the case of carbonation, or increased porosity, micro-cracks, expansion, and spalling (also present in thermal damage) in the case of external attack by sulphates or acid attack. Therefore, estimating the boundaries of this damage is an essential task for concrete quality assessment. The first objective of this work was to use neural networks (NNs) for ultrasound tomographic reconstruction of concrete samples in order to estimate the advance front in gradient damage. Unlike the usual X-ray tomography, ultrasound tomography is affected by diffraction, among other factors. NNs can learn to compensate for these effects; however, they require a large amount of training data to achieve accurate results. In the case of cement-based materials, obtaining and measuring a real training database could be complicated, expensive, and time-consuming. For this purpose, a training process using simulated measurements was carried out. The second objective of this work was to demonstrate the feasibility of training neural networks through simulations, which reduces costs. Finally, the trained neural network for tomographic reconstruction was evaluated using real cylindrical concrete specimens. Each specimen consisted of an outer cylinder, representing externally exposed cement, and an inner cylinder, simulating the unaffected core. The Structural Similarity Index (SSIM) was used as a metric to assess the reconstruction accuracy, achieving values of 0.95 for simulated signals and up to 0.82 for real signals.