Crop-paste and diffusion-based semi-supervised segmentation network for metal defect detection

Metal defect semantic segmentation is a crucial process for classifying and locating defects during the industrial production process, which holds paramount importance in elevating the quality of metal products. Recently, deep learning has exhibited impressive capabilities in identifying and segmenting defects on metal surfaces . However, the prevalent use of fully supervised segmentation techniques demands a substantial amount of annotated data for effective model training, which is hard to obtain in real scenarios. Additionally, most defects of metal products exhibit indistinct edge details, which hinders precise defect localization. In this study, a Crop-Paste and diffusion-based semi-supervised segmentation network (CPDNet) is proposed to identify pixel-level defects on metal surfaces by utilizing data that are both labeled and unlabeled. Firstly, a semi-supervised training method Crop-Paste is proposed to facilitate the learning of comprehensive semantic features from an extensive of unlabeled images and a restricted set of labeled images. Secondly, a frequency-directed diffusion model is proposed to recover high frequency features of defects to generate more accurate segmentation results. Lastly, an edge aware module is proposed in Sobel mean-teacher (M-T) UNet to improve the boundary information representation associated with defects. The experimental results on four datasets related to metal surface defects and a multimodal dataset show that CPDNet achieves a better performance in comparison with those state-of-the-art methods.

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Publication Details

Journal
Knowledge-Based Systems
Published
2025-04-14
DOI
https://doi.org/10.1016/j.knosys.2025.113573
Citations
5
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
6.21
Controls
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article

Crop-paste and diffusion-based semi-supervised segmentation network for metal defect detection

Jianbo Yu, Lixiang Zhao
5 citations
Knowledge-Based Systems
Industrial Vision Systems and Defect Detection
6.21
article

Crop-paste and diffusion-based semi-supervised segmentation network for metal defect detection

Jianbo Yu, Lixiang Zhao
article en
5 citations

Abstract

Metal defect semantic segmentation is a crucial process for classifying and locating defects during the industrial production process, which holds paramount importance in elevating the quality of metal products. Recently, deep learning has exhibited impressive capabilities in identifying and segmenting defects on metal surfaces . However, the prevalent use of fully supervised segmentation techniques demands a substantial amount of annotated data for effective model training, which is hard to obtain in real scenarios. Additionally, most defects of metal products exhibit indistinct edge details, which hinders precise defect localization. In this study, a Crop-Paste and diffusion-based semi-supervised segmentation network (CPDNet) is proposed to identify pixel-level defects on metal surfaces by utilizing data that are both labeled and unlabeled. Firstly, a semi-supervised training method Crop-Paste is proposed to facilitate the learning of comprehensive semantic features from an extensive of unlabeled images and a restricted set of labeled images. Secondly, a frequency-directed diffusion model is proposed to recover high frequency features of defects to generate more accurate segmentation results. Lastly, an edge aware module is proposed in Sobel mean-teacher (M-T) UNet to improve the boundary information representation associated with defects. The experimental results on four datasets related to metal surface defects and a multimodal dataset show that CPDNet achieves a better performance in comparison with those state-of-the-art methods.

Knowledge-Based SystemsVol. 318
Tongji University (CN)
Zero hunger
Openalex Percentile: Top 4%
Industrial Vision Systems and Defect Detection
6.21
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