Friction Monitoring in Kaplan Turbines

Hydropower is important in the modern power system due to its ability to quickly adjust production. More frequent use of this ability may lead to increased maintenance needs, highlighting the importance of research in condition monitoring for hydropower. This study suggests a model approach for friction monitoring of the bearings inside the Kaplan turbine’s hub. The approach is developed for when normal and anomalous data exist. The study compares isolation forest (iForest), local outlier factor (LOF), one-class support vector machine (OC-SVM), and Mahalanobis distance (MD) for anomaly detection, where iForest and OC-SVM appear to be good choices due to their robust performance. A moving decision filter (MDF) is fed with the output from the anomaly detection models to classify the data as normal or anomalous. The parameters in the MDF are optimized with Bayesian optimization to increase the performance of the models. The approach is tested using data from two actual hydropower turbines. The study shows that the model approach works for both turbines. However, the parameter optimization must be performed separately for each turbine.

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Publication Details

Journal
Machines
Published
2025-04-11
DOI
https://doi.org/10.3390/machines13040313
Primary Topic
Cavitation Phenomena in Pumps
Type
article
Field-Weighted Citation Impact
0.00

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article

Friction Monitoring in Kaplan Turbines

Pär Marklund, Kim Berglund, Lars-Johan Sandström, G. Simmons
1 links
Machines
Cavitation Phenomena in Pumps
article

Friction Monitoring in Kaplan Turbines

Pär Marklund, Kim Berglund, Lars-Johan Sandström, G. Simmons
article en

Abstract

Hydropower is important in the modern power system due to its ability to quickly adjust production. More frequent use of this ability may lead to increased maintenance needs, highlighting the importance of research in condition monitoring for hydropower. This study suggests a model approach for friction monitoring of the bearings inside the Kaplan turbine’s hub. The approach is developed for when normal and anomalous data exist. The study compares isolation forest (iForest), local outlier factor (LOF), one-class support vector machine (OC-SVM), and Mahalanobis distance (MD) for anomaly detection, where iForest and OC-SVM appear to be good choices due to their robust performance. A moving decision filter (MDF) is fed with the output from the anomaly detection models to classify the data as normal or anomalous. The parameters in the MDF are optimized with Bayesian optimization to increase the performance of the models. The approach is tested using data from two actual hydropower turbines. The study shows that the model approach works for both turbines. However, the parameter optimization must be performed separately for each turbine.

MachinesVol. 13(4)
Luleå University of Technology (SE), WSP Sverige (Sweden) (SE)
Vattenfall, Aker Solutions ASA, Karlstads universitet, Energiforsk, Chalmers Tekniska Högskola, Lunds Universitet, Kungliga Tekniska Högskolan, Sveriges Lantbruksuniversitet, Energimyndigheten, Umeå Universitet, Luleå Tekniska Universitet, Uppsala Universitet
Openalex Percentile: Top 92%
Cavitation Phenomena in Pumps
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Friction Monitoring in Kaplan Turbines — Pär Marklund, Kim Berglund, et al. · Machines (2025) | TGRS Research Map | TGRS