ACMSlE: A Novel Framework for Rolling Bearing Fault Diagnosis

Precision rolling bearings serve as critical components in a range of diverse industrial applications, where their continuous health monitoring is essential for preventing costly downtime and catastrophic failures. Early-stage bearing defects present significant diagnostic challenges, as they manifest as weak, nonlinear, and non-stationary transient features embedded within high-amplitude random noise. While entropy-based methods have evolved substantially since Shannon’s pioneering work—from approximate entropy to multiscale variants—existing approaches continue to face limitations in their computational efficiency and information preservation. This paper introduces the Adaptive Composite Multiscale Slope Entropy (ACMSlE) framework, which overcomes these constraints through two innovative mechanisms: a time-window shifting strategy, generating overlapping coarse-grained sequences that preserve critical signal information traditionally lost in non-overlapping segmentation, and an adaptive scale optimization algorithm that dynamically selects discriminative scales through entropy variation coefficients. In a comparative analysis against recent innovations, our integrated fault diagnosis framework—combining Fast Ensemble Empirical Mode Decomposition (FEEMD) preprocessing with Particle Swarm Optimization-Extreme Learning Machine (PSO-ELM) classification—achieves 98.7% diagnostic accuracy across multiple bearing defect types and operating conditions. Comprehensive validation through a multidimensional stability analysis, complexity discrimination testing, and data sensitivity analysis confirms this framework’s robust fault separation capability.