Preparation and Flame-Retardant Properties of DMMP/Nano-Silica/WPU Composite Materials

Dimethyl methylphosphonate (DMMP) and modified nano-silica were utilised to enhance the mechanical properties, thermal stability, and flame retardancy of waterborne polyurethane (WPU). Nano-silica modified with the silane coupling agent γ-aminopropyltriethoxysilane (KH550) exhibited excellent dispersibility and stability. Compared with pure WPU, the limiting oxygen index (LOI) of P/Si-WPU increased from 18.1% to 28.3%, and its UL-94 rating reached V-0, with a significant improvement in elongation at break. Furthermore, the peak heat release rate of P/Si-WPU decreased by 29.1%, while the total heat release was reduced by 6.8% in comparison to pure WPU. The synergistic flame-retardant mechanism of phosphorus and silicon was investigated through an analysis of the char residue of WPU and its composites. This study provides a potential approach for the development of WPU with superior flame retardancy and enhanced mechanical properties.