IOT Based Industrial Monitoring and Fault Detection System

nternet of Things (IoT) is rapidly increasing technology. IOT is the network of physical objects or things embedded with electronic software, sensors, and network connectivity which enables these objects to collect and exchange data. IOT then deals with bringing control of physical devices over the internet. In this project, we are developing a system which will automatically monitor the industrial applications and generate Alerts/Alarms or make intelligent decisions using the concept of IoT. Internet of Things (IoT) technology is advancing quickly. Many home and commercial IoT applications are automated. Currently, monitoring and automation refer to the ability for a user to control something from everywhere in the world, rather than just when they are physically present in a given location. IoT, or things that are embedded with sensors, software, electronics, and network connectivity, refers to a network of actual objects that can gather and share data. Controlling physical goods remotely through the Internet is another use for IoT. Different sensors are used to monitor industrial features including temperature, variations in current and voltage parameters, gas, etc. By considering the potential threats to the normal operation of the industry equipment, these variables were carefully selected. The sensors used here are Flame sensor LM393, Current Sensor ACS712ELCTR-05B-T, Voltage sensor, Ultrasonic Sensors HC-SR04, Temperature sensor DHT11, Gas sensor MQ9, These Sensors will collect their respective data and send the data to Node MCU ESP which also acts as a wi-fi module Using the IoT idea, the project is being controlled and monitored via fault detection, status monitoring, and alarm/alert generation when a fault arises and promptly reports it to the appropriate service Centre. This attempts to improve productivity, regulate access, and produce high- quality industrial goods. Several sensors are deployed in our project to monitor industrial parameters like temperature, pressure, gas, etc. These parameters were carefully selected on the basis of the potential hazards they can cause to the normal working of the industry machine. The Internet of Things (IoT) is a new sector that aims to connect "things," "people," and "machines" to the internet. Modernization and automation are sweeping the globe, with IoT-based industrial monitoring solutions at the forefront. The importance of assessing the state of the industry is vital to the safety and efficiency of the products. The goal of this study is to create an IoT-based industrial monitoring system with intelligent sensors. Because of the integration of big data, the Blynk app can be used to monitor status from anywhere on the planet. Data analysis has been streamlined, allowing for easier IoT monitoring. The proposed technology could be beneficial to manufacturing industries. Adding technology to any kind of manufacturing industry will assure the safety and well-being of the people as well as prevent accidents. Using automation technology reduces the chances of loss and accidents in the machinery world The sensors used in our project are Temperature sensor DHT11, Gas sensor MQ9, Flame sensor LM393, Accelerometer ADxL335, Ultrasonic sensor HC-SR04, and PIR sensor. These sensors will collect their respective data and then send the same data to Node MCU ESP8266 which also acts as a wifi module. Key Words: IoT, Sensors, Alerts/Alarms, Internet of Things, Modernization, Automation, Blynk, Manufacturing