Hot Corrosion Behavior and Damage Mechanism on Yield Property of Nickel-Based Superalloy

Ni-based superalloys with enhanced environmental resistance at high temperatures are crucial for advanced gas turbine engines. The new polycrystalline nickel-based superalloy has excellent mechanical properties, but as a low-Cr, high-alloying superalloy, its environmental resistance has never been investigated. The hot corrosion behavior of the nickel-based superalloy under molten salt conditions and its effect on its tensile properties were investigated in this paper. The results showed the following: The diffusion of the Cr, Al, and Ni elements governs the majority of the corrosion process, resulting in the production of an environmentally damaged organization with internal sulfidation and surface oxidation. The Wagner model predicts the inability to form a dense Al oxide scale on the surface because the crucial generation condition of external Al oxides is not met. In addition, the growth stress in the damage scales is the main cause of cracking and spalling in the isothermal corrosion process. Due to the increased local stress concentration brought on by this environmental degradation, the sulfide scale acts as a fracture source, guiding the matrix cracking and influencing the tensile properties of the alloy.

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Publication Details

Journal
Materials
Published
2025-04-11
DOI
https://doi.org/10.3390/ma18081749
Citations
8
Primary Topic
High Temperature Alloys and Creep
Type
article
Field-Weighted Citation Impact
5.71

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article

Hot Corrosion Behavior and Damage Mechanism on Yield Property of Nickel-Based Superalloy

Wenyuan Hou, Xinyu Meng, Xingfei Xie, Wing Chi Yu et al.
8 citations
Materials
High Temperature Alloys and Creep
5.71
article

Hot Corrosion Behavior and Damage Mechanism on Yield Property of Nickel-Based Superalloy

Wenyuan Hou, Xinyu Meng, Xingfei Xie, Wing Chi Yu, Shaomin Lv, Chengyu Wang, Chao Tang, Jinhui Du, Jinglong Qu
article en
8 citations

Abstract

Ni-based superalloys with enhanced environmental resistance at high temperatures are crucial for advanced gas turbine engines. The new polycrystalline nickel-based superalloy has excellent mechanical properties, but as a low-Cr, high-alloying superalloy, its environmental resistance has never been investigated. The hot corrosion behavior of the nickel-based superalloy under molten salt conditions and its effect on its tensile properties were investigated in this paper. The results showed the following: The diffusion of the Cr, Al, and Ni elements governs the majority of the corrosion process, resulting in the production of an environmentally damaged organization with internal sulfidation and surface oxidation. The Wagner model predicts the inability to form a dense Al oxide scale on the surface because the crucial generation condition of external Al oxides is not met. In addition, the growth stress in the damage scales is the main cause of cracking and spalling in the isothermal corrosion process. Due to the increased local stress concentration brought on by this environmental degradation, the sulfide scale acts as a fracture source, guiding the matrix cracking and influencing the tensile properties of the alloy.

MaterialsVol. 18(8)
China Iron and Steel Research Institute Group (CN), Analysis and Testing Centre (CN), Advanced Technology & Materials (China) (CN)
National Natural Science Foundation of China, National Science and Technology Major Project
Life in Land
Openalex Percentile: Top 4%
High Temperature Alloys and Creep
5.71
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