Machine learning-driven prediction of accompanying droplet structures based on primary droplet shape

New applications of drop-on-demand inkjet printing, including the printing of electronic devices and biological structures, have accelerated the need to improve the efficiency and precision of microfluidic dispensers. Therefore, it is essential to identify the optimal operating regimes of inkjet printers to control droplet characteristics, particularly to reduce remnants, which is crucial when trying to optimize ink waste. In the era of big data and the pursuit of systems that enable accurate real-time decision-making, data-driven models have become an essential tool. In this context, this work focuses on implementing neural networks to predict morphological characteristics of droplets from the operating parameters of a piezoelectric dispenser. The developed model allows us to infer the presence or absence of accompanying structures, by identifying the morphology of the primary droplets. To carry out this study, a set of droplet images was used together with a database that contains information on the parameters of the dispenser's voltage pulses used in their production, along with geometric data that characterizes each droplet present in the images.

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Publication Details

Journal
Physics of Fluids
Published
2025-04-01
DOI
https://doi.org/10.1063/5.0268853
Citations
2
Primary Topic
Innovative Microfluidic and Catalytic Techniques Innovation
Type
article
Field-Weighted Citation Impact
1.35

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article

Machine learning-driven prediction of accompanying droplet structures based on primary droplet shape

Ali R. Hashemi, Angela M. Ares de Parga-Regalado, Pavel Ryzhakov
2 citations
Physics of Fluids
Innovative Microfluidic and Catalytic Techniques Innovation
1.35
article

Machine learning-driven prediction of accompanying droplet structures based on primary droplet shape

Ali R. Hashemi, Angela M. Ares de Parga-Regalado, Pavel Ryzhakov
article en
2 citations

Abstract

New applications of drop-on-demand inkjet printing, including the printing of electronic devices and biological structures, have accelerated the need to improve the efficiency and precision of microfluidic dispensers. Therefore, it is essential to identify the optimal operating regimes of inkjet printers to control droplet characteristics, particularly to reduce remnants, which is crucial when trying to optimize ink waste. In the era of big data and the pursuit of systems that enable accurate real-time decision-making, data-driven models have become an essential tool. In this context, this work focuses on implementing neural networks to predict morphological characteristics of droplets from the operating parameters of a piezoelectric dispenser. The developed model allows us to infer the presence or absence of accompanying structures, by identifying the morphology of the primary droplets. To carry out this study, a set of droplet images was used together with a database that contains information on the parameters of the dispenser's voltage pulses used in their production, along with geometric data that characterizes each droplet present in the images.

Physics of FluidsVol. 37(4)
International Center for Numerical Methods in Engineering (ES), Universitat Politècnica de Catalunya (ES)
Agencia Estatal de Investigación
Openalex Percentile: Top 21%
Innovative Microfluidic and Catalytic Techniques Innovation
1.35
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