Comparison of Bending Properties of Sandwich Structures Using Conventional and 3D-Printed Core with Flax Fiber Reinforcement

The growing demand for sustainable composites has increased interest in natural fiber reinforcements as alternatives to synthetic materials. This study evaluates the bending properties of sandwich structures with flax fibers and 3D-printed lightweight foaming PLA cores compared to conventional designs using glass fibers and traditional cores. Three-point bending tests (EN 310) and density profile analysis showed that, despite its lower density, the 3D-printed foaming PLA core achieved a modulus of elasticity of 2269.19 MPa and a bending strength of 31.46 MPa, demonstrating its potential for lightweight applications. However, natural fibers influenced resin absorption, affecting core saturation compared to glass fibers. The use of bio-based epoxy and foaming PLA contributes to a lower environmental footprint, while 3D printing enables precise material optimization. These findings confirm that 3D-printed cores offer a competitive and sustainable alternative, with future research focusing on further optimization of internal structure to enhance mechanical performance.