Mechanical Properties and Crack Evolution of Rock-like Materials with Varying Particle Sizes Prepared by Impact and Static Compaction Methods

To investigate the effects of impact and static compaction methods on the mechanical properties and crack evolution of rock-like materials with varying particle sizes. Uniaxial compression tests combined with Digital Image Correlation (DIC) technology were conducted on specimens of two aeolian sand gradations (0.075-0.18 mm and 0.22-0.5 mm) and one quartz sand gradation (0.22-0.5 mm). The study focused on elastic modulus, peak strength, stress-strain behavior, failure modes, surface deformation fields, crack propagation paths, and strain evolution at characteristic points under both compaction methods. Finally, the microstructure of specimens was analyzed and compared with natural rock analogs. Key results include: (1) At an identical density of 1.82 g/cm³, static-compacted specimens of fine-grained aeolian sand (0.075-0.18 mm) exhibited higher elastic modulus and peak strength compared to impact-compacted counterparts, whereas inverse trends were observed for coarse-grained aeolian sand (0.22-0.5 mm) and quartz sand specimens; (2) Under equivalent compaction energy (254.8 J), the hierarchy of mechanical performance was: quartz sand > coarse-grained aeolian sand > fine-grained aeolian sand; (3) Static-compacted specimens predominantly failed through tensile splitting, while impact-compacted specimens exhibited shear-dominated failure modes; (4) DIC full-field strain mapping revealed rapid propagation of primary cracks along pre-existing weak planes in static-compacted specimens, forming through-going tensile fractures. In contrast, impact-compacted specimens developed fractal strain field structures with coordinated evolution of shear bands and secondary tensile cracks; (5) Microstructural comparisons showed that static-compacted fine-grained aeolian sand specimens exhibited root-like structures with high porosity, resembling weakly consolidated sedimentary rocks. Impact-compacted coarse-grained aeolian sand specimens displayed stepped structures with dense packing, analogous to strongly cemented sandstones.