Effects of Zn and Ni addition on the oxidation behaviour of 316 SS under simulated BWR conditions

The properties of the oxide formed on 316 Stainless Steel (SS) in the presence of metal cations injected into the water (Zn and/or Ni) in low-level Hydrogen Water Chemistry (HWC) of modern Boiling Water Reactors (BWRs) (H:O molar ratio ∼8) at 288°C were evaluated via high spatial resolution microscopy to understand the role of metal cations incorporation into the oxide. These conditions have not been extensively studied in the literature, yet are very important to understand the oxide that forms before the application of the Online NobleChem™ (OLNC). A baseline test was conducted in the absence of metal cation injection into the water. The other tests were conducted in the presence of metal cations: Zn test (Zn = 10 ppb), Ni test (Ni =10 ppb), and Zn+Ni test (Zn =10 ppb, Ni =10 ppb). The study showed that the simultaneous injection of Zn and Ni formed the most protective oxide, followed by the oxide produced under Zn injection. Conversely, the injection of Ni produced an oxide with intermediate properties between those exhibited in Zn-dosed and non-dosed conditions. These results are also validated by Electrochemical Impedance Spectroscopy (EIS) measurements, which provide more macroscopic properties. The increase in protectiveness in the presence of both Zn 2 + and Ni 2+ cations in the water was attributed to the higher degree of spontaneity of the substitution reaction of Ni 2+ with Zn 2+ in the NiCr 2 O 4 inner oxide compared to the substitution reaction of Fe 2+ with Zn 2+ in the FeCr 2 O 4 . • Oxide properties of 316 SS were evaluated under HWC BWR water chemistry. • Cation incorporation analyzed via Analytical S/TEM and oxidation resistance via EIS. • Most protective oxide formed with simultaneous Zn and Ni injection, followed by Zn alone. • 10 ppb Ni injection decreased SS oxidation rate by driving Ni 2+ with Fe 2+ substitution. • Ni injection produced a less protective oxide than Zn due to higher solubility of NiCr 2 O 4 .

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Publication Details

Journal
Corrosion Science
Published
2025-04-08
DOI
https://doi.org/10.1016/j.corsci.2025.112933
Citations
2
Primary Topic
Hydrogen embrittlement and corrosion behaviors in metals
Type
article
Field-Weighted Citation Impact
1.30

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article

Effects of Zn and Ni addition on the oxidation behaviour of 316 SS under simulated BWR conditions

Hideyuki Hosokawa, Yoichi Wada, Vincenzo Bongiorno, Tsuyoshi Ito et al.
2 citations
Corrosion Science
Hydrogen embrittlement and corrosion behaviors in metals
1.30
article

Effects of Zn and Ni addition on the oxidation behaviour of 316 SS under simulated BWR conditions

Hideyuki Hosokawa, Yoichi Wada, Vincenzo Bongiorno, Tsuyoshi Ito, M.G. Burke, Jonathan Duff, Fabio Scenini, D. W. Capone, Makoto Nagase
article en
2 citations

Abstract

The properties of the oxide formed on 316 Stainless Steel (SS) in the presence of metal cations injected into the water (Zn and/or Ni) in low-level Hydrogen Water Chemistry (HWC) of modern Boiling Water Reactors (BWRs) (H:O molar ratio ∼8) at 288°C were evaluated via high spatial resolution microscopy to understand the role of metal cations incorporation into the oxide. These conditions have not been extensively studied in the literature, yet are very important to understand the oxide that forms before the application of the Online NobleChem™ (OLNC). A baseline test was conducted in the absence of metal cation injection into the water. The other tests were conducted in the presence of metal cations: Zn test (Zn = 10 ppb), Ni test (Ni =10 ppb), and Zn+Ni test (Zn =10 ppb, Ni =10 ppb). The study showed that the simultaneous injection of Zn and Ni formed the most protective oxide, followed by the oxide produced under Zn injection. Conversely, the injection of Ni produced an oxide with intermediate properties between those exhibited in Zn-dosed and non-dosed conditions. These results are also validated by Electrochemical Impedance Spectroscopy (EIS) measurements, which provide more macroscopic properties. The increase in protectiveness in the presence of both Zn 2 + and Ni 2+ cations in the water was attributed to the higher degree of spontaneity of the substitution reaction of Ni 2+ with Zn 2+ in the NiCr 2 O 4 inner oxide compared to the substitution reaction of Fe 2+ with Zn 2+ in the FeCr 2 O 4 . • Oxide properties of 316 SS were evaluated under HWC BWR water chemistry. • Cation incorporation analyzed via Analytical S/TEM and oxidation resistance via EIS. • Most protective oxide formed with simultaneous Zn and Ni injection, followed by Zn alone. • 10 ppb Ni injection decreased SS oxidation rate by driving Ni 2+ with Fe 2+ substitution. • Ni injection produced a less protective oxide than Zn due to higher solubility of NiCr 2 O 4 .

Corrosion ScienceVol. 251
Idaho National Laboratory (US), Paul Scherrer Institute (CH), University of Manchester (GB), Henry Royce Institute (GB), Hitachi (Japan) (JP)
Henry Royce Institute, Engineering and Physical Sciences Research Council
Clean water and sanitation
Openalex Percentile: Top 25%
Hydrogen embrittlement and corrosion behaviors in metals
1.30
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