Thermal conductivity simulation and performance assessment of a novel structural lunar soil brick design

As lunar exploration advances, the development of durable and sustainable lunar surface architecture is increasingly critical, with a particular focus on material selection and manufacturing processes. However, current technologies and designs have yet to deliver an optimal solution. This study presented an innovative designs pattern for laser-sintered lunar soil bricks, namely a sintered glass outer layer and a core composed of lunar soil particles. For structural reinforcement purposes, a combined system of columns and slabs was implemented to improve the overall strength characteristics. This approach leverages the low thermal conductivity of lunar regolith particles in conjunction with the thermal stability, radiation resistance, and mechanical strength characteristics of glass. In this case, our simulations of heat conduction demonstrated a marked improvement in the thermal insulation properties of the new lunar soil bricks. The low thermal conductivity of lunar regolith effectively serves as an insulating layer, while the column, plate and glass outer layer, with their higher thermal conductivity, enable rapid thermal response across the entire structure and enhance spatial heat transfer uniformity. We further investigated the influence of structural variations on heat transfer mechanisms, revealing that the thickness of the glass layer exclusively modulates the heat transfer rate without altering its spatial distribution. Additionally, comparative analysis of all designed samples demonstrated that the novel sample displays superior thermal insulation properties, reduces average energy consumption by three quarters, and maintains adequate mechanical strength, alongside the proposal of a suitable assembly and construction methodology. Consequently, we believe that glassy composites exhibit substantial potential for space construction. These findings offer valuable insights and recommendations for material design in lunar surface construction.