Digital twins: Recent advances and future directions in engineering fields

• Digital Twins enhance design, operation, and maintenance of real-world assets. • Review covers Digital Twins' lifecycle applications across diverse domains. • Key sectors: manufacturing, healthcare, agriculture, aerospace, construction. • Expert panel rates Digital Twins' Technology Readiness Level at 4.8/9. • Integration with digital thread is the most significant current challenge. Digital Twins have emerged as a powerful in silico method for the design, operation, and maintenance of real-world assets across various domains. This review paper investigates different aspects of Digital Twins, especially their application throughout the product lifecycle and across diverse engineering domains. It provides a comprehensive overview of different services that Digital Twins can deliver at each stage of the product lifecycle in collaboration with other digital technologies (e.g., Internet of Things, etc.) using a data chain (digital thread). The review begins with an introduction to Digital Twins, highlighting their fundamental principles and significance in engineering. It then explores various domains to provide cross-domain insights into the use of Digital Twins. These domains include manufacturing, healthcare and medicine, agriculture and food supply chain, aerospace, construction and building management, automotive and transportation. Each domain-specific section explores recent advancements, showcasing innovative approaches and how Digital Twins improve decision-making, while also addressing their current challenges. Furthermore, each section peers into the future, presenting a forward-looking perspective on the challenges and evolving landscape of Digital Twins in that specific engineering sector. Finally, it provides a panoramic view of the current status of Digital Twins in engineering fields, based on evaluations by a panel of experts. The expert panel assessed the Technology Readiness Level (TRL) of Digital Twins at 4.8 on a scale from 1 to 9. They identified the integration of Digital Twins with the digital thread as the most significant current challenge.

Authors

Publication Details

Journal
Intelligent Systems with Applications
Published
2025-04-08
DOI
https://doi.org/10.1016/j.iswa.2025.200516
Citations
48
Primary Topic
Digital Transformation in Industry
Type
article
Field-Weighted Citation Impact
59.64
Controls
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article

Digital twins: Recent advances and future directions in engineering fields

Thomas Arnold, Kamran Iranshahi, Ulf Christian Müller, J.M. Brun et al.
48 citations
Intelligent Systems with Applications
Digital Transformation in Industry
59.64
article

Digital twins: Recent advances and future directions in engineering fields

Thomas Arnold, Kamran Iranshahi, Ulf Christian Müller, J.M. Brun, Thoms Sergi
article en
48 citations

Abstract

• Digital Twins enhance design, operation, and maintenance of real-world assets. • Review covers Digital Twins' lifecycle applications across diverse domains. • Key sectors: manufacturing, healthcare, agriculture, aerospace, construction. • Expert panel rates Digital Twins' Technology Readiness Level at 4.8/9. • Integration with digital thread is the most significant current challenge. Digital Twins have emerged as a powerful in silico method for the design, operation, and maintenance of real-world assets across various domains. This review paper investigates different aspects of Digital Twins, especially their application throughout the product lifecycle and across diverse engineering domains. It provides a comprehensive overview of different services that Digital Twins can deliver at each stage of the product lifecycle in collaboration with other digital technologies (e.g., Internet of Things, etc.) using a data chain (digital thread). The review begins with an introduction to Digital Twins, highlighting their fundamental principles and significance in engineering. It then explores various domains to provide cross-domain insights into the use of Digital Twins. These domains include manufacturing, healthcare and medicine, agriculture and food supply chain, aerospace, construction and building management, automotive and transportation. Each domain-specific section explores recent advancements, showcasing innovative approaches and how Digital Twins improve decision-making, while also addressing their current challenges. Furthermore, each section peers into the future, presenting a forward-looking perspective on the challenges and evolving landscape of Digital Twins in that specific engineering sector. Finally, it provides a panoramic view of the current status of Digital Twins in engineering fields, based on evaluations by a panel of experts. The expert panel assessed the Technology Readiness Level (TRL) of Digital Twins at 4.8 on a scale from 1 to 9. They identified the integration of Digital Twins with the digital thread as the most significant current challenge.

Intelligent Systems with ApplicationsVol. 26
Openalex Percentile: Top 0%
Digital Transformation in Industry
59.64
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Digital twins: Recent advances and future directions in engineering fields — Thomas Arnold, Kamran Iranshahi, et al. · Intelligent Systems with Applications (2025) | TGRS Research Map | TGRS