Tensile Mechanical Properties and Failure Behavior Analysis of Three-Dimensional Woven Composite with Different Apertures and Braiding Angles

The effects of opening size and braiding angle on the tensile behavior of 3D five-way braided composites were systematically studied, and the mechanical properties, failure modes, and fracture characteristics of the composites were comprehensively analyzed. Initially, a static tensile test was conducted. The results demonstrated that both the tensile strength and tensile modulus of the three-dimensional (3D) braided composites decreased as the braiding angle increased. The sensitivity of the tensile modulus to the aperture size increased significantly as the aperture increased. For specimens with varying braiding angles, smaller apertures were more effective in withstanding higher stress concentrations around the opening, with minimal impact on the tensile strength. In comparison to the laminate composites, the 3D braided composites, regardless of braiding angle, retained higher tensile strength after hole formation at the same aperture size. The fracture of the samples was observed and captured using an optical microscope. It was observed that the failure mode of the 3D braided composites progressively transitioned from fiber fractures to interface debonding with an increase in the braiding angle. After hole formation, stress concentration at the aperture edge caused crack propagation along the braiding direction. Larger apertures resulted in more severe cracks, ultimately leading to specimen failure.