Development and Performance Testing of a Combined Cultivating Implement and Organic Fertilizer Applicator for Sugarcane Ratooning

Efficient sugarcane ratooning management requires maintaining soil organic carbon (SOC) balance and improving soil physical properties. Retaining agricultural residues and applying organic fertilizers are essential for sustaining SOC levels. However, excessive soil compaction caused by heavy machinery remains a challenge, and no existing implements are specifically designed to alleviate soil compaction and apply organic fertilizers in sugarcane ratoon fields. This study aimed to design, develop, and evaluate an organic fertilizer applicator capable of performing a single-step operation that integrates subsoiling, fertilizer application, and soil mixing. The developed implement consists of four main components: (1) a pyramid-shaped hopper, (2) a two-way horizontal screw conveyor, (3) a subsoiler, and (4) a disk harrow set. The results indicated that the specific mass flow rate is directly proportional to screw size and inversely proportional to PTO shaft speed. The optimal configuration for the organic fertilizer applicator included an 18-inch harrow set, a 10-degree harrow angle, an inclined-leg subsoiler, and the Low3 gear at 1900 rpm, which required a draft force of 12.75 kN. Field performance tests demonstrated an actual field capacity of 0.89 ha·h−1 and a field efficiency of 66.17%, confirming the implement’s effectiveness in improving soil conditions and integrating tillage with fertilizer application.