Statistical Approaches to Analysis of the Roughness of Vertical Surfaces of Samples Manufactured by the SLM Technology from AlSi10Mg Powder

Selective laser melting technology has become widespread in various industries, but a significant problem with selective laser melting, which remains to this day, is the high roughness of the surfaces of the parts being created, which prevents their subsequent use. An analysis of works devoted to the study and minimization of roughness on both horizontal and vertical surfaces grown at different angles to the construction platform was carried out. This study focuses on statistical processing using a correlation matrix of the results of the influence of the power, speed, and linear energy density (LED) on the roughness of vertically growing surfaces. To determine the influence of the LED value on the roughness of the vertical surfaces, four parameters were used: Ra, Rz, Sa, and Sz. The obtained results showed that, when using a certain value of the linear energy input, the vertical roughness Ra of the surface area of samples can be reduced from 15 to 2.5 µm.

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Journal
Journal of Machinery Manufacture and Reliability
Published
2025-04-01
DOI
https://doi.org/10.1134/s1052618824701802
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
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article

Statistical Approaches to Analysis of the Roughness of Vertical Surfaces of Samples Manufactured by the SLM Technology from AlSi10Mg Powder

I. А. Nikolaev, L. N. Lesnevsky, A. V. Ripetsky, Konstantin S. Korobov
Journal of Machinery Manufacture and Reliability
Additive Manufacturing Materials and Processes
article

Statistical Approaches to Analysis of the Roughness of Vertical Surfaces of Samples Manufactured by the SLM Technology from AlSi10Mg Powder

I. А. Nikolaev, L. N. Lesnevsky, A. V. Ripetsky, Konstantin S. Korobov
article en

Abstract

Selective laser melting technology has become widespread in various industries, but a significant problem with selective laser melting, which remains to this day, is the high roughness of the surfaces of the parts being created, which prevents their subsequent use. An analysis of works devoted to the study and minimization of roughness on both horizontal and vertical surfaces grown at different angles to the construction platform was carried out. This study focuses on statistical processing using a correlation matrix of the results of the influence of the power, speed, and linear energy density (LED) on the roughness of vertically growing surfaces. To determine the influence of the LED value on the roughness of the vertical surfaces, four parameters were used: Ra, Rz, Sa, and Sz. The obtained results showed that, when using a certain value of the linear energy input, the vertical roughness Ra of the surface area of samples can be reduced from 15 to 2.5 µm.

Journal of Machinery Manufacture and ReliabilityVol. 54(2)
Moscow Aviation Institute (RU)
Openalex Percentile: Top 94%
Additive Manufacturing Materials and Processes
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Statistical Approaches to Analysis of the Roughness of Vertical Surfaces of Samples Manufactured by the SLM Technology from AlSi10Mg Powder — I. А. Nikolaev, L. N. Lesnevsky, et al. · Journal of Machinery Manufacture and Reliability (2025) | TGRS Research Map | TGRS