Monitoring Antioxidant Consumption and Build-Up in Polypropylene During Open-Loop and Closed-Loop Mechanical Recycling

Polypropylene (PP), a widely used recyclable plastic in packaging and engineering applications, is prone to thermo-oxidative degradation during reprocessing and molding at high temperatures. Antioxidants (AOs) are essential for stabilizing PP in both its virgin and recycled states. The quantity of AO added is critical: insufficient amounts can lead to poor stabilization, while excessive amounts can cause safety concerns due to build-up. This study presents a modified approach to measure the Oxidation Induction Temperature (OIT) using Differential Scanning Calorimetry (DSC), particularly for recycled PP from waste that contains unpredictable contaminations. This modified approach ensures the safety of the calorimetry cell by limiting the oxidation reaction and preventing the release of volatile compounds during measurements. By performing DSC measurements in inert environments, we obtain the OIT, which can be correlated to residual intact AO levels. This approach to monitoring AO levels is demonstrated in both open- and closed-loop recycling of rigid PP. Although the presence of contamination is known to catalyze thermo-oxidative degradation in PP, our results indicate that recycled PP from open-loop collection still contains sufficient residual AO that allows it to withstand limited thermal reprocessing. However, this tendency of AO retention leads to significant build-up during closed-loop recycling when AOs are added to each cycle, where the PP grade remains fairly homogeneous and the dispersity (Đ) does not significantly increase over multiple recycling loops.