Biodegradable Polymer Composites Based on Polypropylene and Hybrid Fillers for Applications in the Automotive Industry

This study focuses on the development and characterization of biodegradable polymer composites consisting of a polypropylene (PP) matrix, carbon black pigment, and hybrid fillers. The fillers incorporated into these composites consisted of a blend of fibers and particles derived from natural, biodegradable materials, such as flax fibers (FFs) and wood flour (WF) particles. The compositions of polymer material were expressed as PP/FF/WF weight ratios of 100/0/0, 70/5/25, and 70/10/20. The polymer materials were prepared using conventional plastic processing methods like extrusion to produce composite mixtures, followed by melt injection to manufacture the samples needed for characterization. The structural characterization of the polymer materials was conducted using optical microscopy and X-ray diffraction (XRD) analyses, while thermal, mechanical, and dielectric properties were also evaluated. Additionally, their biodegradation behavior under mold exposure was assessed over six months. The results were analyzed comparatively, and the optimal composition was identified as the polymer composite containing the highest flax fiber content, namely PP + 10 wt.% flax fiber + 20 wt.% wood flour.