System Elements Identification Method for Heat Transfer Modelling in MBSE

Today’s systems are becoming increasingly complex due to the multitude of interactions between subsystems. This is also true for the electromechanical drivetrain and its physically interacting cooling system. In order to provide a virtual representation of such systems, including system architecture and product behaviour, model-based systems engineering (MBSE) introduces system models. System models are built using system elements and reoccurring models. MBSE, therefore, enhances the efficient development of complex systems by promoting model reuse in interdisciplinary architectural modelling. The reuse of models, such as calculation models, reduces redundancy, accelerates development iterations, and streamlines consistency. However, there is a lack of standardised and reusable model libraries to facilitate this reuse. In the approach in this paper, the reusability of those models is facilitated by the system elements, referred to as “solution elements”. MBSE system elements enable the structuring, reuse, and organization of models within model libraries. The identification of these system elements for heat-exchanging systems, however, remains an open challenge. Consequently, the aim of this paper is to develop a method for systematically identifying system elements in heat-exchanging systems, providing a formalized approach to reusing thermal models. The method focuses on functional and heat-transfer processes at the contact level referred to here as thermal contacts. The developed method is demonstrated through a case study of a thermal management system (TMS) of an electric truck. It is shown that a small set of recurring system elements can be used to represent a large number of individual thermal interactions, within TMS components and, therefore, streamline modelling efficiency significantly.