A Numerical Analysis of Flow Dynamics Improvement in a Blower via Simple Integration of Bell Mouth and Nose Cone Structures

Blowers, essential for aerator operation, are pivotal mechanical devices that induce airflow through an impeller. Extensive research has explored impeller geometrical parameters, such as size, angle, and blade count. However, limited attention has been paid to the synergic effect of optimizing the bell mouth of the blower inlet and the nose cone of the impeller eye. This study utilized computational fluid dynamics (CFDs) to analyze the impact of the bell mouth and nose cone on the blower through a geometric case study and evaluate the synergy between these components. A bell mouth decreases the wake by 91.76%, and a nose cone decreases the stagnation at the impeller eye and expands the effective impeller area by 76.29%. Moreover, this study demonstrated a significant synergistic effect between the bell mouth and nose cone, which reduced the head loss by 81.4% compared with the base model. This study presents a simple and effective method to improve blower efficiency and reduce power consumption by applying aerodynamically designed bell mouths and nose cones to blowers.