Effect of Ventilation Direction and Position on Demolding Force of Cup-Shaped Parts Using Breathable Injection Mold

In injection molding, elucidating the demolding phenomenon and reducing demolding resistance are very important issues from the viewpoint of ensuring product quality and improving productivity. In our previous study, a breathable mold for a cup-shaped molded product by embedding porous inserts in the core mold was proposed to reduce demolding resistance and its effectiveness was verified experimentally. In this paper, in order to optimize mold design, the influence of the verification direction and position on the demolding force was experimentally investigated. As a result, it was confirmed that end ventilation can reduce the total energy, and side ventilation can reduce the peak value of the demolding force. It was also confirmed that it is effective to set the position of ventilation close to the bottom of the cup shape.

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Publication Details

Journal
Journal of the Japan Society for Precision Engineering
Published
2025-04-04
DOI
https://doi.org/10.2493/jjspe.91.499
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
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article

Effect of Ventilation Direction and Position on Demolding Force of Cup-Shaped Parts Using Breathable Injection Mold

Wataru Natsu, Kazuyoshi OOTA, Ryuta KUBOTA, Yuya AIHOSHI
Journal of the Japan Society for Precision Engineering
Additive Manufacturing and 3D Printing Technologies
article

Effect of Ventilation Direction and Position on Demolding Force of Cup-Shaped Parts Using Breathable Injection Mold

Wataru Natsu, Kazuyoshi OOTA, Ryuta KUBOTA, Yuya AIHOSHI
article en

Abstract

In injection molding, elucidating the demolding phenomenon and reducing demolding resistance are very important issues from the viewpoint of ensuring product quality and improving productivity. In our previous study, a breathable mold for a cup-shaped molded product by embedding porous inserts in the core mold was proposed to reduce demolding resistance and its effectiveness was verified experimentally. In this paper, in order to optimize mold design, the influence of the verification direction and position on the demolding force was experimentally investigated. As a result, it was confirmed that end ventilation can reduce the total energy, and side ventilation can reduce the peak value of the demolding force. It was also confirmed that it is effective to set the position of ventilation close to the bottom of the cup shape.

Journal of the Japan Society for Precision EngineeringVol. 91(4)
Openalex Percentile: Top 94%
Additive Manufacturing and 3D Printing Technologies
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