Study on the Design of the Gear Pair and Flow Characteristics of Circular-Arc Gear Pumps

Compared with traditional gear pumps, circular-arc gear pumps have the advantages of silence and small flow pulsation, but the theory of design is underdeveloped. This paper presents a design method for gear pumps with circular-arc helical gear pairs, and the influence mechanism of flow characteristics is studied. First, a model of the gear pair is established, and a design method for the gear pair is proposed. Second, a CFD model is demonstrated, and the influences of the tooth profile parameters (tooth number, modules, and pressure angle) on the flow characteristics are analyzed. Finally, the significance of the influencing factors is analyzed. The results show that when the stagger angle of the two ends of the arc helical gear pair is an integral multiple of π/Z, there is no flow pulsation, and there is little noise. The tooth number and modules are positively correlated with the flow rate and flow pulsation, among which the modules have the most significant influence. The flow rate of the gear pump increases by 4–5 L/min for every 0.2 increase in the modules. The pressure angle and flow rate show a negative correlation trend, but the influence is insignificant. The flow rate is less than 1 L/min for every 2° change in the pressure angle. This paper provides a theoretical basis and reference value for the gear pair design of gear pumps.