The Characterization of Black Mass from Spent Lithium-Ion Scooter Batteries Using Multi-Analytical Techniques

The process of recycling lithium-ion batteries is drawing global attention due to a shortage of critical raw materials (CRMs), a sustainable and environmentally friendly approach that meets the needs of many industries. Characterization is an important step in the recycling of black mass resulting from the processing of a lithium-ion battery at the beginning and the end of the processes because of the complexity of the feed material and to evaluate the process. This research proposes a beneficiation flowchart for the further separation of graphite particles from metal oxides based on the characterization results by combining scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS), laser-induced breakdown spectroscopy, laser scattering particle size distribution analysis, X-ray fluorescence (XRF), X-ray diffraction analysis (XRD), inductively coupled plasma–optical emission spectroscopy (ICP-OES), and thermogravimetry–differential thermal analysis (TG/DTA). Based on these characterization results, it is suggested that black mass with coarser particle size (0.2–1 mm) goes to the liberation process for beneficiation of the Al and Cu and black mass with a size range of 0.053–0.2 mm goes to the froth flotation for beneficiation of the Mn, Ni, Fe, and Co. Finally, a black mass with a size range of <0.053 mm goes through the froth flotation after the agglomeration process.