Optimizing sintering air volume for enhanced lean gas recovery and environmental performance

This study examines the impact of sintering air volume on the characteristics of combustible lean gases (CO, H<sub>2</sub>, and CH<sub>4</sub>) in sintering flue gas. By conducting experiments using a fixed combustion test bench, we analyzed the changes in sintering negative pressure, flue gas composition, and sinter quality under various air volume conditions. The results demonstrate that an air volume of 90 m³/(m²·min) leads to a lower combustion ratio (ω(CO)/ω(CO + CO<sub>2</sub>)), indicating more efficient utilization of fuel chemical energy. Additionally, increasing the air volume per unit area reduces the sintering time. The mass fractions of CO and H<sub>2</sub> decrease with increasing air volume, and the mass fraction of CH<sub>4</sub> also decreases, underscoring the importance of its recovery due to its high global warming potential (28 times that of CO<sub>2</sub>). These findings provide guidance for optimizing sintering conditions to improve lean gas recovery and reduce environmental impacts.

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Publication Details

Journal
Scientific Reports
Published
2025-04-01
DOI
https://doi.org/10.1038/s41598-024-81492-x
Primary Topic
Carbon Dioxide Capture Technologies
Type
article
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article

Optimizing sintering air volume for enhanced lean gas recovery and environmental performance

Meng Wen, Weishu Wang, Yiming Guo, Gao Yan-yang et al.
Scientific Reports
Carbon Dioxide Capture Technologies
article

Optimizing sintering air volume for enhanced lean gas recovery and environmental performance

Meng Wen, Weishu Wang, Yiming Guo, Gao Yan-yang, Xinwei Guo, Xiaojiang Wu, Zhongxiao Zhang, Xiao‐Lin Wu, Jiaoyang Ji
article en

Abstract

This study examines the impact of sintering air volume on the characteristics of combustible lean gases (CO, H<sub>2</sub>, and CH<sub>4</sub>) in sintering flue gas. By conducting experiments using a fixed combustion test bench, we analyzed the changes in sintering negative pressure, flue gas composition, and sinter quality under various air volume conditions. The results demonstrate that an air volume of 90 m³/(m²·min) leads to a lower combustion ratio (ω(CO)/ω(CO + CO<sub>2</sub>)), indicating more efficient utilization of fuel chemical energy. Additionally, increasing the air volume per unit area reduces the sintering time. The mass fractions of CO and H<sub>2</sub> decrease with increasing air volume, and the mass fraction of CH<sub>4</sub> also decreases, underscoring the importance of its recovery due to its high global warming potential (28 times that of CO<sub>2</sub>). These findings provide guidance for optimizing sintering conditions to improve lean gas recovery and reduce environmental impacts.

Scientific ReportsVol. 15(1)
Shanghai Jiao Tong University (CN), North China University of Water Resources and Electric Power (CN), Environmental Protection Engineering (Greece) (GR), Huazhong University of Science and Technology (CN), Nanjing University of Aeronautics and Astronautics (CN)
Openalex Percentile: Top 94%
Carbon Dioxide Capture Technologies
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