Optimizing Engine Component Design Using Advanced Techniques

<div class="section abstract"><div class="htmlview paragraph">Designing engine components poses significant challenges due to the long simulation times required to model complex thermal and mechanical loads, such as high-pressure forces, vibration, and fatigue. Accurate simulations are critical for ensuring component reliability and durability, but they are computationally intensive, leading to prolonged development timelines. In the fast-paced automotive industry, where meeting tight deadlines is essential, lengthy simulation processes create bottlenecks that hinder achieving optimal design outcomes on time. To address this, we utilize a Modified Extensible Lattice Sequence (MELS) approach combined with Design of Experiments (DOE). MELS generates low-discrepancy, space-filling sequences that ensure uniform coverage across the design space, minimizing clusters and gaps in experimental designs. This tool streamlines the simulation process, enabling engineers to explore broader design parameters and optimize components efficiently. By forecasting temperature and load effects more accurately, it reduces manual effort and accelerates design refinement, improving component durability and cutting development time, resulting in more cost-effective, high-quality designs.</div></div>

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Publication Details

Journal
SAE technical papers on CD-ROM/SAE technical paper series
Published
2025-03-31
DOI
https://doi.org/10.4271/2025-01-8647
Primary Topic
Mechanical Engineering and Vibrations Research
Type
article
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article

Optimizing Engine Component Design Using Advanced Techniques

Vinaykumar Dhangar, Subhadip Goswami
SAE technical papers on CD-ROM/SAE technical paper series
Mechanical Engineering and Vibrations Research
article

Optimizing Engine Component Design Using Advanced Techniques

Vinaykumar Dhangar, Subhadip Goswami
article en

Abstract

<div class="section abstract"><div class="htmlview paragraph">Designing engine components poses significant challenges due to the long simulation times required to model complex thermal and mechanical loads, such as high-pressure forces, vibration, and fatigue. Accurate simulations are critical for ensuring component reliability and durability, but they are computationally intensive, leading to prolonged development timelines. In the fast-paced automotive industry, where meeting tight deadlines is essential, lengthy simulation processes create bottlenecks that hinder achieving optimal design outcomes on time. To address this, we utilize a Modified Extensible Lattice Sequence (MELS) approach combined with Design of Experiments (DOE). MELS generates low-discrepancy, space-filling sequences that ensure uniform coverage across the design space, minimizing clusters and gaps in experimental designs. This tool streamlines the simulation process, enabling engineers to explore broader design parameters and optimize components efficiently. By forecasting temperature and load effects more accurately, it reduces manual effort and accelerates design refinement, improving component durability and cutting development time, resulting in more cost-effective, high-quality designs.</div></div>

SAE technical papers on CD-ROM/SAE technical paper seriesVol. 1
Altair Engineering (United States) (US)
Openalex Percentile: Top 94%
Mechanical Engineering and Vibrations Research
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Optimizing Engine Component Design Using Advanced Techniques — Vinaykumar Dhangar, Subhadip Goswami · SAE technical papers on CD-ROM/SAE technical paper series (2025) | TGRS Research Map | TGRS