Learning-Based Cell Level Battery Digital Twin for Electric Vehicles

<div class="section abstract"><div class="htmlview paragraph">Electric vehicles rely on accurate estimation of battery states to operate safely and efficiently. Traditionally, the state estimation is pack level and based on empirical models developed to capture the dynamics of a representative battery pack and hence falls short in accounting for cell-to-cell variations. These variations become more pronounced as the cells age within a battery pack under non-homogeneous mechanical, thermal, manufacturing, and electrical conditions. It is challenging to adapt the traditional physics-based model to changing battery dynamics in real-time. To improve the state estimation at the cell level, a data-driven approach utilizing streamed data from vehicles enabled by connectivity has been shown in this paper. While traditional data-driven approaches result in large models and require large quantities of data for training, the proposed method relies on combining the underlying physics of the electrochemical model with novel data-driven modeling techniques. The developed physics-informed data-driven framework enables continuous adaptation to changing battery dynamics over its lifetime. The cell-level predictions are compared against the well-established empirical models and experimental data. Simulation results show that the proposed data-driven framework is capable of adapting to the battery dynamics based on real-world battery data with the prediction error less than 2%.</div></div>

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Publication Details

Journal
SAE technical papers on CD-ROM/SAE technical paper series
Published
2025-03-31
DOI
https://doi.org/10.4271/2025-01-8386
Primary Topic
Advanced Battery Technologies Research
Type
article
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article

Learning-Based Cell Level Battery Digital Twin for Electric Vehicles

Su-Yang Shieh, İbrahim Haskara, Insu Chang, Bharatkumar Hegde et al.
SAE technical papers on CD-ROM/SAE technical paper series
Advanced Battery Technologies Research
article

Learning-Based Cell Level Battery Digital Twin for Electric Vehicles

Su-Yang Shieh, İbrahim Haskara, Insu Chang, Bharatkumar Hegde, Shobhit Gupta
article en

Abstract

<div class="section abstract"><div class="htmlview paragraph">Electric vehicles rely on accurate estimation of battery states to operate safely and efficiently. Traditionally, the state estimation is pack level and based on empirical models developed to capture the dynamics of a representative battery pack and hence falls short in accounting for cell-to-cell variations. These variations become more pronounced as the cells age within a battery pack under non-homogeneous mechanical, thermal, manufacturing, and electrical conditions. It is challenging to adapt the traditional physics-based model to changing battery dynamics in real-time. To improve the state estimation at the cell level, a data-driven approach utilizing streamed data from vehicles enabled by connectivity has been shown in this paper. While traditional data-driven approaches result in large models and require large quantities of data for training, the proposed method relies on combining the underlying physics of the electrochemical model with novel data-driven modeling techniques. The developed physics-informed data-driven framework enables continuous adaptation to changing battery dynamics over its lifetime. The cell-level predictions are compared against the well-established empirical models and experimental data. Simulation results show that the proposed data-driven framework is capable of adapting to the battery dynamics based on real-world battery data with the prediction error less than 2%.</div></div>

SAE technical papers on CD-ROM/SAE technical paper seriesVol. 1
General Motors (Poland) (PL)
Openalex Percentile: Top 94%
Advanced Battery Technologies Research
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Learning-Based Cell Level Battery Digital Twin for Electric Vehicles — Su-Yang Shieh, İbrahim Haskara, et al. · SAE technical papers on CD-ROM/SAE technical paper series (2025) | TGRS Research Map | TGRS