A Sled Test Methodology for 25% Offset Crash Tests

<div class="section abstract"><div class="htmlview paragraph">Sled crash tests are an important tool to develop automotive restraint systems. Compared with full-scale crash tests, the sled test has a shorter development cycle of the restraint system and lower cost. The objective of the present study is to create a cost-effective sled test methodology, calculate the optimal static yaw angle and loading curves, and analyze the motion response and injuries of the dummy in the small overlap crash test. The effectiveness of the proposed methodology was verified under two typical small overlap frontal crash modes: “energy-absorption” and “sideswipe”. The results show that with the calculated yaw angle α, the HIC was different from the small overlap crash model, but all remaining indices were within 5% of the injury criteria. All International Organization for Standardization (ISO) values between the combined accelerations of all parts of the dummy and those of the basic model exceeded 0.75, and some values were above 0.8. Therefore, the proposed sled test methodology in this study can be applied to evaluate the effectiveness of restraint systems in small overlap frontal crashes.</div></div>

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Publication Details

Journal
SAE technical papers on CD-ROM/SAE technical paper series
Published
2025-03-31
DOI
https://doi.org/10.4271/2025-01-8737
Primary Topic
Automotive and Human Injury Biomechanics
Type
article
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article

A Sled Test Methodology for 25% Offset Crash Tests

Lihai Ren, M. Wan, Ping Yang, Tiqiang Fan et al.
SAE technical papers on CD-ROM/SAE technical paper series
Automotive and Human Injury Biomechanics
article

A Sled Test Methodology for 25% Offset Crash Tests

Lihai Ren, M. Wan, Ping Yang, Tiqiang Fan, J. Chen, Zhenlong Nie, Yu Liu, James Cheng
article en

Abstract

<div class="section abstract"><div class="htmlview paragraph">Sled crash tests are an important tool to develop automotive restraint systems. Compared with full-scale crash tests, the sled test has a shorter development cycle of the restraint system and lower cost. The objective of the present study is to create a cost-effective sled test methodology, calculate the optimal static yaw angle and loading curves, and analyze the motion response and injuries of the dummy in the small overlap crash test. The effectiveness of the proposed methodology was verified under two typical small overlap frontal crash modes: “energy-absorption” and “sideswipe”. The results show that with the calculated yaw angle α, the HIC was different from the small overlap crash model, but all remaining indices were within 5% of the injury criteria. All International Organization for Standardization (ISO) values between the combined accelerations of all parts of the dummy and those of the basic model exceeded 0.75, and some values were above 0.8. Therefore, the proposed sled test methodology in this study can be applied to evaluate the effectiveness of restraint systems in small overlap frontal crashes.</div></div>

SAE technical papers on CD-ROM/SAE technical paper seriesVol. 1
China Automotive Engineering Research Institute (CN), Chongqing University of Technology (CN)
Openalex Percentile: Top 90%
Automotive and Human Injury Biomechanics
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