Development and Performance of Negative Ion Functional Blended Yarns and Double-Sided Knitted Fabrics Based on ZnO/TM/PET Fiber

Zinc oxide-modified tourmaline-based negative ion polyester fiber (ZnO/TM/PET), as a new functional fiber with excellent negative ion emission characteristics, is of great significance to human health, and its industrial application needs to be expanded and promoted. In this paper, using zinc oxide, tourmaline, and polyethylene terephthalate as the main raw materials, ZnO/TM/PET negative ion functional fiber with 5% ZnO/TM composites was prepared. Then, it was blended with cotton fiber and interknitted with wool yarn and spandex yarn, from which we developed five kinds of negative ion polyester/cotton-blended yarn and four different kinds of knitted double-sided fabric using different equipment and process parameters. The micromorphology of the fiber samples, the basic properties of the blended yarns, and the wearability and functional properties of the knitted fabrics were tested. The results show that the ZnO/TM negative ion additive is randomly dispersed in the polymer matrix without visible conglobation and the fiber has a good appearance. The blending ratio has an important effect on the properties of functional polyester/cotton blended yarn. The higher the ratio of negative ion polyester fiber in the blended yarn, the better the mechanical index of the blended yarn, the higher the negative ion emission, and the lower the hairiness index. The performances of fabric are influenced by the comprehensive action of fiber raw material type, yarn ratio, fabric tightness, and structure. The mechanical properties of the fabric knitted from negative ion polyester/cotton-blended yarn are lower than those made from negative ion polyester filament yarn. In the case of the same fabric structure, the negative ion emission performance, far-infrared emission performance, and antibacterial property of the fabric with a higher ratio of negative ion functional fiber is better than the lower ratio. With the same yarn composition, the negative ion emission performance and air permeability of the fabric with a loose structure are better than that of the fabric with a tight structure, but the moisture permeability, far-infrared emission properties, and antibacterial properties show little difference.