Research and Implementation of Deep Learning-based Anomaly Detection System for Industrial Manufacturing

Aiming at the problem of industrial equipment fault prediction, a deep learning-based equipment fault prediction and health management system is designed and developed. The system collects equipment operating data from multiple sources, establishes an equipment health evaluation model, and achieves fault prediction and diagnosis. The test results show that the system’s fault identification accuracy reaches $\mathbf{9 5. 8 \%}$, and the warning accuracy is $\mathbf{9 4. 3 \%}$. After six months of application in a petrochemical enterprise, the average fault interval time of the equipment is increased by 44%, and the maintenance cost is reduced by $\mathbf{3 2. 6 \%}$, achieving significant economic benefits.

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Publication Details

Published
2024-12-20
DOI
https://doi.org/10.1109/itcem65710.2024.00039
Primary Topic
Anomaly Detection Techniques and Applications
Type
article
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Research and Implementation of Deep Learning-based Anomaly Detection System for Industrial Manufacturing

Hao Wei, Yifan Wang
Anomaly Detection Techniques and Applications
article

Research and Implementation of Deep Learning-based Anomaly Detection System for Industrial Manufacturing

Hao Wei, Yifan Wang
article en

Abstract

Aiming at the problem of industrial equipment fault prediction, a deep learning-based equipment fault prediction and health management system is designed and developed. The system collects equipment operating data from multiple sources, establishes an equipment health evaluation model, and achieves fault prediction and diagnosis. The test results show that the system’s fault identification accuracy reaches $\mathbf{9 5. 8 \%}$, and the warning accuracy is $\mathbf{9 4. 3 \%}$. After six months of application in a petrochemical enterprise, the average fault interval time of the equipment is increased by 44%, and the maintenance cost is reduced by $\mathbf{3 2. 6 \%}$, achieving significant economic benefits.

Linyi University (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 74%
Anomaly Detection Techniques and Applications
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