Enhancing Bioenergy Production from Chlorella via Salt-Induced Stress and Heat Pretreatment

This study presents an integrated strategy to optimize biofuel production from Chlorella sorokiniana (CSO) and Chlorella vulgaris (CVU) by combining salt-induced stress and thermal pretreatment. The microalgae were cultivated in anaerobic digestate effluent (ADE) under stress and non-stress conditions to evaluate nutrient availability’s impact on biomass composition. Salt stress significantly enhanced lipid accumulation, with CVU exhibiting a 51.6% increase. Thermal pretreatment of biomass at 90 °C for 10 h achieved the highest methane yield (481 mL CH4/g VS), with CVU outperforming CSO. Milder pretreatment conditions (40 °C for 4 h) were more energy-efficient for CSO, achieving a yield of 2.67%. Fatty acid profiles demonstrated species-specific biodiesel properties, with CSO rich in oleic acid (33.47%) offering enhanced oxidative stability and cold flow performance, while CVU showed a higher polyunsaturated fatty acid content. This research highlights the economic viability of using ADE as a low-cost cultivation medium and the potential for scalable thermal pretreatments. Future research should focus on reducing energy demands of pretreatment processes and exploring alternative stress induction methods to further enhance biofuel yields. These findings offer valuable insights for tailoring cultivation and processing strategies to maximize lipid and methane production, supporting sustainable and economically viable dual biofuel production systems.