Comparative Study and Real-World Validation of Vertical Load Estimation Techniques for Intelligent Tire Systems

Accurate vertical load measurement through intelligent tire technology is crucial for vehicle stability, handling, and safety. Existing studies have mainly focused on modeling and bench experiments, overlooking a detailed comparative analysis of real sensor performance and validation under actual driving conditions. This study addresses this gap by performing sensor comparisons and extensive real-road validation to ensure the accuracy and reliability of the proposed methods. First, finite element modeling (FEM) is used to assess the feasibility of accelerometer and strain-based sensors for vertical load prediction. High-precision bench tests quantitatively compare the performance of multiple triaxial Integrated Electronics Piezoelectric (IEPE) accelerometers and Polyvinylidene Fluoride (PVDF) sensors, identifying accelerometers as the superior choice due to their better stability and linearity. Vertical load prediction algorithms are developed using Support Vector Machine (SVM) and linear regression, considering variables like contact length, vehicle speed, and tire pressure. The algorithms are validated under real-road conditions using high-performance instruments across constant speed, acceleration, braking, and cornering, and a self-designed compact Intelligent Tire Test Unit (ITTU) is deployed for product-level implementation, confirming its effectiveness in real-world driving scenarios. The findings provide a validated framework for accurate vertical load estimation and real-time tire parameter prediction, offering practical insights for improving intelligent tire technology in dynamic driving conditions.